Fully Automatic Real juice Packaging line
Features of Fully Automatic Real juice Packaging line
2000 Litters Function Requirement: Blending with Flavor, water & pulp for making Juice.
Design: Vertical Cylindrical tank with Center Low RPM Stirrer .
The tank shell will be of 2.mm thick S.S. sheets of SS304-
The tank bottom conical will be of 2.5.mm thick S.S. sheets of SS304
The tanks will be supported on S.S three legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is conical type and also connected towards outlet for free and complete drainage of Juice.
Detail Specification
Pulp receiving/Pectin/Gum Mixing tank
500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can
/Drum
Design: Vertical Cylindrical tank
The tank shell will be of 2 mm thick S.S
Fully Automatic Real juice and synthetic
juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )
(Hot Filling process)
8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.
- In feed Air Conveyor
- Exit Conveyor
Theoretical Output :- up to 40 BPM
Cooling tunnel use for bottle cooling
C.I.P pipe line For juice plant
S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304
C.I.P spray ball used in tank
Interconnecting S.S. Pipes and Fittings —
SS 304 for juice plant
S.S. Pipes and Fittings for the equipment.
The piping will be 25 mm as applicable based on the flow rate requirements. The fittings
will be of TC end standard.
Online ink jet coding machine
Online Digital Video Jet 3 Line Ink jet coding/ Printing machine
Online Steam shrink tunnel with steam
generator
- mtr long S steam tunnel Steam generator
- Steam generator mounted on S.S pipes structure and covered with SS sheet
- 18 KW heater are used
- System is design for 2.5 kg saturated steam production constantly
- With high pressure cut off & low pressure start system.
- “No water” heater will not
- Automatic tank level control system with high pressure transfer pump.
- Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve
Semi auto bulk shrink wrapping machine
with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc
- Using advanced constant temperature heat sealing technology with clear and secure seal
- With programmable timer semi automatic program control with stable and reliable performance.
- All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed
Output 3 to 5 Packets/Min.
that has an equal heat distribution with beautiful and secure shrinkage effect
heat insulation treatment with good insulating properly, quick temperature rise and energy saving
Unique thermal passage with centrifugal thermal air circulation system
sheets of SS304-
The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.
All SS surfaces will matt polished to 220 grit, ground & smooth.
The Tank will be provided with following accessories
No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)
Three Nos S.S. adjustable heavy duty ball feet for level adjustment.
S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.
Side Drain with Valve
ONLINE PESTURISER FOR JUICE
( 1000 ltr /hr) (PLATE HEAT EXCHANGER)
PHE type with SS 316 plates with glue less food grade EPDM gaskets,
Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg
- heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr
Return Juice PHE For Homogenizer
Cooling tower Cooling tower for cooling
tunnel with circulation pump
Boiler Wood Fired Boiler For Pasteurizing
and homogenizing process of juice
Chimney and Pressure reducing System
Chimney
Pressure reducing System
HIGH PRESSURE HOMOGENIZER FOR
JUICE (1000 ltr /hr)Two stage homogenizer design.
Maximum Pressure : 200 Bar
Operating Pressure : 175 Bar No. of Plunger :3
MOC of Plunger: Special Alloy with hard chrome plated
Homogenizer Speed : 275 SPM (Suitable for Continuous duty)
Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)
The Body : The body of the Homogenizer casing is made out of C. Iron.
M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)
Type of Suction & dis. Valve: Ball type suitable for Fruit Juice
M 0 C of suction & dis. valve : AISI 304 with Satellite.
Temperature holding system Holding tube
is designed for continuous holding of the product for 20/30
sec, at the pasteurization temperature.
Holding tube is of tubular design
made of SS 316 seamless tube with suitable
number of bend
Technical Specification
Machine speed | 12 to 50 per mint | ||
Bag Size | (Length)30-250 mm (Width) 100-360 mm | ||
Film Material | Composite film/non-woven fabric/paper-plastic film | ||
Net Weight | 400KG Gross weight :450kg | ||
Bag Type | Center Seal | ||
Notch | Applicable | ||
Voltage | AC420V Three-phase | ||
Total Power | 4.KW | ||
Measuring range | 5gms 100gms, 50gms to 500gms | ||
PLC | Schneider | ||
Measuring Mode | Volumetric Auger filler , | ||
HmI Display | Pepper + Fuchs | ||
Machine Material | Mild Steel | Base France | |
Motor | Premium | Base India | |
Heater | marathon | Base India | |
Solid-state relay | unison | Base India | |
Intermediate relay | India | Base India | |
Buttons | Schneider | Base France | |
Pneumatic | Festo | Base Germany | |
Sensor | Pepper + Fuchs | Base Germany |
Output ; 20Up 50 Pouches/ Per Mint
Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI
PINEAPPLE
LITCHI FRUIT
ORANGE
GRAPES Packaging line
Product Video
Packing Designs
Size Variations
Pet Bottle 200ml 300ml 350ml 500ml 750ml
Delivery Countries
Afghanistan | Dominican Republic | Lesotho | Saint Lucia |
Albania | East Timor (Timor-Leste) | Liberia | Saint Vincent and the Grenadines |
Algeria | Ecuador | Libya | Samoa |
Andorra | Egypt | Liechtenstein | San Marino |
Angola | El Salvador | Lithuania | Sao Tome and Principe |
Antigua and Barbuda | Equatorial Guinea | Luxembourg | Saudi Arabia |
Argentina | Eritrea | Madagascar | Senegal |
Armenia | Estonia | Malawi | Serbia |
Australia | Eswatini | Malaysia | Seychelles |
Austria | Ethiopia | Maldives | Sierra Leone |
Azerbaijan | Fiji | Mali | Singapore |
The Bahamas | Finland | Malta | Slovakia |
Bahrain | France | Marshall Islands | Slovenia |
Bangladesh | Gabon | Mauritania | Solomon Islands |
Barbados | The Gambia | Mauritius | Somalia |
Belarus | Georgia | Mexico | South Africa |
Belgium | Germany | Micronesia, Federated States of | Spain |
Belize | Ghana | Moldova | Sri Lanka |
Benin | Greece | Monaco | Sudan |
Bhutan | Grenada | Mongolia | Sudan, South |
Bolivia | Guatemala | Montenegro | Suriname |
Bosnia and Herzegovina | Guinea | Morocco | Sweden |
Botswana | Guinea-Bissau | Mozambique | Switzerland |
Brazil | Guyana | Myanmar (Burma) | Syria |
Brunei | Haiti | Namibia | Taiwan |
Bulgaria | Honduras | Nauru | Tajikistan |
Burkina Faso | Hungary | Nepal | Tanzania |
Burundi | Iceland | Netherlands | Thailand |
Cabo Verde | India | New Zealand | Togo |
Cambodia | Indonesia | Nicaragua | Tonga |
Cameroon | Iran | Niger | Trinidad and Tobago |
Canada | Iraq | Nigeria | Tunisia |
Central African Republic | Ireland | North Macedonia | Turkey |
Chad | Israel | Norway | Turkmenistan |
Chile | Italy | Oman | Tuvalu |
China | Jamaica | Pakistan | Uganda |
Colombia | Japan | Palau | Ukraine |
Comoros | Jordan | Panama | United Arab Emirates |
Congo, Democratic Republic of the | Kazakhstan | Papua New Guinea | United Kingdom |
Congo, Republic of the | Kenya | Paraguay | United States |
Costa Rica | Kiribati | Peru | Uruguay |
Côte d’Ivoire | Korea, North | Philippines | Uzbekistan |
Croatia | Korea, South | Poland | Vanuatu |
Cuba | Kosovo | Portugal | Vatican City |
Cyprus | Kuwait | Qatar | Venezuela |
Czech Republic | Kyrgyzstan | Romania | Vietnam |
Denmark | Laos | Russia | Yemen |
Djibouti | Latvia | Rwanda | Zambia |
Dominica | Lebanon | Saint Kitts and Nevis | Zimbabwe |
Delivery Time
We will take Max 1 month to deliver your product at your office.