Fully Automatic Shrink Wrapping Machine

Detail Specification
· The Cartons coming from the Cartoning machine will be taken by the input conveyor of the Bundling and Over Wrapping machine.

· A rotating orientor will change the orientation of the cartons to 90 degrees and feed it further on the conveyor.

· A pack pusher will separate the required no of cartons (10 no.) and takes it in front of the main pusher.

· The main pusher will push the pack to the wrapping station.

· The film roll mounted on the machine will be drawn and cut to the required length.

· The packs while being transferred to the wrapping station will take the film along with it.

· The flaps will be folded and sealed with the help of the folder and sealing head.

· The sides of the film wrapped onto pack will be folded simultaneously with the help of the folders mounted on the sides.

· The folded ends will be sealed with the pair of heater body mounted on both the sides.

Technical Specification
Power Supply

2.2KW 3-phase 440V AC 50Hz

Main Motor

0.75kW(1 H.P) Bonfigloli or any other reputed make

Gear Drive (Transmission)

Bonfiglolie make

Servo motor

For Film draw

750 W, Mitsubishi make (make may Change depending on the availability at the time of manufacturing of the machine and the design requirements)

Air Supply Input

5 kg /cm2 (up to 10 CFM) Dry Compressed Air

Note: compressor not part of supply and will have to be installed separately at your end. Alternatively Air-line can be tapped from your existing compressed air line ( final required will be submitted upon the final trials of the machine

Sealing type

Direct Heat Sealing for Long seal as well as end Seals (envelope type folded seal)

(optional dot type head sealing specially for Cartons)

Conveyor

Belt: Endless type made of Shilon-25.

Drive to the conveyor: direct thorough the main drive or through separate geared motor

Dimensions: 2 Mt. Long, 6” wide, 1/8 “Thick.

(Dimensions subject to change according to carton size and during actual manufacturing of the machine)

Electrical Control Panel

Overall finish: S.S202

The panel will be provided for controls of all Electricals as well as Pneumatic circuit.

Logic will be providing with No Cartoon M/C stop.

Separate remote will be provided to ease of operations. Handling easily to the operator.

AUTOMATIC CARTON BUNDLING & OVERWRAPPING MACHINE WITH SERVO

Astra-42- Owrm

Heating controls

Temperature Controllers Make – Selec for End Seal as well as Side seal operation.

Heater & Probe: 1KW overall Make – Heatrej / Intergrity Heaters -dia.3/8” with 230V & 200W

Probe – FEK Washer type

Sensors

Proximity sensor dia. 12mm OR 18mm PNP NO type 10-30V DC Make – Contronix (as per requirement of Application)

Pneumatics

Side Seal Cylinder – Festo Make

Solenoid Valve – – Festo Make

Fittings & Air Tube – – Festo Make

FRL Unit – – Festo Make

Speed Controls

Speed controlled through the variable speed drive Mitsubishi make

Safety Interlocks

NO Carton on conveyor, machine stops

Low air pressure machine off,

Low Temperature machine off,

Emergency on machine off.

Machine Structure

The frame will be MS Pipe ( 50×50 size, 3mm thick ) with Epoxy coating finishing

Guards

S.S Pipe with Acrylic doors the doors will be fitted with magnetic locks.

Machine Speed /Output per min

The machine is designed for an average speed of up to 10 Packs per min. however this speed will depend on the Cartons dimensions, weight of the filled cartons as well as the type of the cartons

Machine weight

Approximate 1200kgs

Application / Uses
Masala cartons ( 10 x 2 Matrix)

What we do?

We Manufacture , Export , Supply , Trade , Import shrink wrapping machine in Macedonia

Call us or fill the form for more information.

What we do ? we shrink wrapping machine in Macedonia and supply

Why Macedonia for shrink wrapping machine ?

Macedonia · North Macedonia, a country in southeastern Europe, known until 2019 as the Republic of Macedonia · Macedonia (ancient kingdom), a kingdom in Greek

In the modern industrial landscape, efficiency and reliability are key to maintaining competitive advantage. One of the essential tools that companies rely on to achieve these goals is the fully automatic shrink wrapping machine. This technology has revolutionized the packaging industry, offering unparalleled advantages in terms of speed, cost-effectiveness, and product protection. In Macedonia, the demand for high-quality shrink wrapping solutions is on the rise, driven by the growth of various sectors such as food and beverage, pharmaceuticals, and consumer goods. This article delves into the significance of fully automatic shrink wrapping machines in Macedonia, exploring their benefits, applications, and the market trends driving their adoption.

The Importance of Shrink Wrapping Technology

Shrink wrapping technology involves the use of heat to shrink plastic film tightly around a product. This method of packaging provides several benefits:

1. Protection: It offers excellent protection against dust, moisture, and tampering, ensuring that products reach consumers in optimal condition.
2. Efficiency: Fully automatic machines streamline the packaging process, significantly reducing manual labor and increasing throughput.
3. Aesthetic Appeal: Shrink-wrapped products have a professional and polished appearance, which can enhance brand image and consumer appeal.
4. Cost-Effectiveness: By reducing packaging material waste and labor costs, shrink wrapping is a cost-effective solution for businesses.

Market Demand in Macedonia

Macedonia’s market for shrink wrapping machines is growing, driven by several factors:

1. Economic Growth: As Macedonia’s economy expands, so does the manufacturing sector, leading to increased demand for efficient packaging solutions.
2. Export Potential: Macedonian companies aiming to export their products need reliable packaging to meet international standards, making shrink wrapping machines indispensable.
3. Technological Advancements: The introduction of more advanced and user-friendly machines has made it easier for businesses to adopt shrink wrapping technology.

Features of Fully Automatic Shrink Wrapping Machines

Modern fully automatic shrink wrapping machines come with a variety of features designed to enhance performance and user experience:

1. High Speed and Efficiency: These machines can handle high volumes of products with minimal downtime, significantly boosting productivity.
2. Versatility: They are capable of wrapping products of various shapes and sizes, making them suitable for a wide range of industries.
3. Advanced Controls: Equipped with programmable logic controllers (PLCs) and touchscreen interfaces, these machines offer precise control over the wrapping process.
4. Energy Efficiency: Innovations in shrink wrapping technology have led to machines that consume less energy, contributing to lower operational costs.
5. Durability and Reliability: Built with robust materials and components, these machines offer long-term reliability and require minimal maintenance.

Applications in Different Industries

Fully automatic shrink wrapping machines are versatile tools used across various industries:

Food and Beverage

In the food and beverage industry, maintaining product integrity and shelf life is crucial. Shrink wrapping provides an airtight seal that protects against contamination and extends the shelf life of products such as bottled beverages, canned goods, and packaged snacks. The visually appealing packaging also helps in attracting consumers.

Pharmaceuticals

Pharmaceutical products require strict adherence to safety and hygiene standards. Shrink wrapping ensures that these products remain sterile and tamper-proof. It is commonly used for packaging medicine bottles, blister packs, and medical devices.

Consumer Goods

From electronics to cosmetics, consumer goods benefit greatly from shrink wrapping. It provides protection during transportation and storage, ensuring that products reach customers in perfect condition. The clear film also allows for easy product identification without opening the package.

Industrial Products

Shrink wrapping is also used for packaging large industrial products, offering protection against environmental factors and damage during transit. Items such as machinery parts, construction materials, and automotive components are commonly shrink-wrapped for safety.

The Process of Shrink Wrapping

Understanding the shrink wrapping process can help businesses optimize their packaging operations. Here’s a step-by-step overview of how fully automatic shrink wrapping machines work:

1. Product Loading: Products are loaded onto the conveyor belt, which feeds them into the machine.
2. Film Application: The machine wraps the product with shrink film, which is then cut to the appropriate size.
3. Heat Application: The wrapped product passes through a heat tunnel, causing the film to shrink and conform tightly around the product.
4. Cooling: After exiting the heat tunnel, the package is cooled and solidified, resulting in a secure and professional-looking wrap.
5. Quality Check: The wrapped products are inspected to ensure they meet quality standards before being packed for shipment or storage.

Benefits of Fully Automatic Shrink Wrapping Machines

Investing in fully automatic shrink wrapping machines offers numerous advantages for businesses in Macedonia:

Increased Productivity

These machines can operate continuously with minimal human intervention, significantly increasing packaging speed and overall productivity. This is particularly beneficial for high-volume production lines.

Consistent Quality

Fully automatic machines provide uniform and precise wrapping, ensuring consistent quality across all packaged products. This consistency enhances brand reputation and customer satisfaction.

Cost Savings

Automation reduces the need for manual labor, leading to lower labor costs. Additionally, the efficient use of shrink film minimizes material waste, further reducing expenses.

Enhanced Safety

Modern machines are equipped with safety features such as emergency stop buttons and protective barriers, reducing the risk of workplace accidents and ensuring operator safety.

Environmental Benefits

Energy-efficient machines contribute to lower energy consumption, reducing the environmental impact of packaging operations. Furthermore, the use of recyclable shrink film supports sustainable packaging practices.

Choosing the Right Shrink Wrapping Machine

Selecting the right fully automatic shrink wrapping machine requires careful consideration of several factors:

1. Product Specifications: Determine the size, shape, and type of products to be wrapped. This will help in choosing a machine that can handle the specific requirements of your products.
2. Production Volume: Assess the production volume to select a machine that can meet your throughput needs without bottlenecks.
3. Budget: Consider the initial investment and long-term operational costs. While fully automatic machines may have a higher upfront cost, their efficiency and cost savings can offer a good return on investment.
4. Technology and Features: Evaluate the technological capabilities and features of the machine. Advanced features such as touchscreens, PLC controls, and energy-saving options can enhance performance and ease of use.
5. Supplier Reputation: Choose a reputable supplier with a proven track record of delivering high-quality machines and excellent after-sales support.

Market Trends in Macedonia

The packaging industry in Macedonia is evolving, with several trends influencing the adoption of fully automatic shrink wrapping machines:

Increased Automation

As businesses strive for greater efficiency and productivity, there is a growing trend towards automation. Fully automatic shrink wrapping machines are becoming increasingly popular due to their ability to streamline operations and reduce manual labor.

Sustainability

Environmental concerns are driving the adoption of sustainable packaging solutions. Shrink wrapping machines that use recyclable materials and energy-efficient technologies are in high demand.

Technological Advancements

Advancements in technology are leading to the development of more sophisticated shrink wrapping machines. Features such as remote monitoring, IoT integration, and advanced diagnostics are enhancing machine performance and reliability.

Customization

Businesses are seeking customized packaging solutions to meet their specific needs. Manufacturers are responding by offering machines that can be tailored to different product sizes, shapes, and packaging requirements.

Globalization

The globalization of markets is increasing the demand for high-quality packaging that meets international standards. Macedonian companies exporting products need reliable shrink wrapping solutions to ensure their products are well-protected during transit.

Conclusion

Fully automatic shrink wrapping machines are a vital component of the packaging industry in Macedonia. Their ability to provide efficient, reliable, and cost-effective packaging solutions makes them indispensable for businesses across various sectors. With the ongoing trends of automation, sustainability, and technological advancements, the demand for these machines is set to rise. By investing in fully automatic shrink wrapping technology, Macedonian companies can enhance their productivity, improve product quality, and gain a competitive edge in the global market.

Whether you are in the food and beverage industry, pharmaceuticals, consumer goods, or industrial products, fully automatic shrink wrapping machines offer a robust solution to meet your packaging needs. With a focus on innovation, quality, and customer satisfaction, companies like Super Power Pack Systems are leading the way in providing top-tier shrink wrapping machines that deliver exceptional performance and reliability. As Macedonia continues to grow and expand its industrial capabilities, the adoption of advanced packaging solutions will play a crucial role in driving the country’s economic success.

Cities We Supply :

• Skopje
• Bitola
• Ohrid
• Prilep
• Tetovo
• Kumanovo
• Veles
• Stip
• Strumica
• Gostivar