Juice Bottle Filling Machine

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Antigua And Barbuda

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Antigua And Barbuda and supply

Why Antigua And Barbuda for Juice bottle filling machine ?

Antigua and Barbuda is an independent Commonwealth country comprising its 2 namesake islands and several smaller ones. Positioned where the Atlantic and Caribbean meet, it’s known for reef-lined beaches, rainforests and resorts. Its English Harbour is a yachting hub and the site of historic Nelson’s Dockyard. In the capital, St. John’s, the national museum displays indigenous and colonial artefacts.

Introduction

In the ever-evolving landscape of the global beverage industry, the demand for efficient and reliable juice bottle filling machines is paramount. This need is particularly pronounced in the vibrant market of Antigua and Barbuda, where the beverage industry is experiencing substantial growth. Companies are constantly on the lookout for advanced machinery that can enhance production efficiency while maintaining high standards of quality. Super Power Pack Systems, with its state-of-the-art technology and innovative solutions, is poised to meet this demand and transform the juice bottling process in Antigua and Barbuda.

The Beverage Industry in Antigua and Barbuda

Antigua and Barbuda, a twin-island nation in the Caribbean, is renowned for its rich cultural heritage and thriving tourism sector. This influx of tourists has spurred a corresponding demand for high-quality beverages, including a variety of fruit juices. Local manufacturers are keen to capitalize on this trend, but they face challenges related to production capacity and efficiency. To address these challenges, the adoption of advanced juice bottle filling machines is critical.

Importance of Juice Bottle Filling Machines

Juice bottle filling machines are essential in the beverage production process, ensuring that the filling is accurate, hygienic, and efficient. These machines streamline the bottling process, significantly reducing manual labor and the potential for human error. The automation of filling processes not only enhances production speed but also ensures that each bottle is filled to the exact required level, maintaining consistency and quality.

Features of Advanced Juice Bottle Filling Machines

Modern juice bottle filling machines, like those provided by Super Power Pack Systems, are equipped with a range of advanced features designed to optimize the bottling process. These features include:

1. Precision Filling: Ensures each bottle is filled to the exact required level, minimizing waste and ensuring consistency.
2. Hygienic Design: Incorporates stainless steel components and sanitary fittings to maintain high levels of hygiene, essential in juice production.
3. High Speed and Efficiency: Capable of filling hundreds of bottles per hour, significantly increasing production capacity.
4. Versatility: Can handle various bottle sizes and shapes, catering to diverse market needs.
5. User-Friendly Interface: Equipped with touch-screen controls and automated settings, making operation simple and efficient.
6. Energy Efficiency: Designed to consume minimal energy, reducing operational costs and promoting sustainability.

Benefits of Implementing Juice Bottle Filling Machines

Increased Production Capacity

One of the primary benefits of implementing advanced juice bottle filling machines is the substantial increase in production capacity. With automated systems capable of filling hundreds to thousands of bottles per hour, manufacturers in Antigua and Barbuda can meet the growing demand for fruit juices without compromising on quality. This increased capacity is crucial for scaling operations and expanding market reach.

Enhanced Product Quality

Consistency in product quality is a key factor in maintaining customer satisfaction and brand loyalty. Juice bottle filling machines ensure that each bottle is filled with the exact amount of juice, maintaining uniformity in taste and appearance. The hygienic design of these machines also ensures that the juice remains uncontaminated during the filling process, upholding high standards of food safety.

Cost Efficiency

Automated filling machines significantly reduce the need for manual labor, resulting in cost savings for manufacturers. Additionally, the precision filling mechanism minimizes wastage of juice, further contributing to cost efficiency. The energy-efficient design of these machines also reduces operational costs, making them a cost-effective solution for beverage producers.

Improved Hygiene and Safety

In the food and beverage industry, maintaining hygiene is paramount. Juice bottle filling machines are designed with sanitary fittings and stainless steel components that are easy to clean and maintain. This design ensures that the juice remains uncontaminated during the filling process, adhering to strict hygiene standards and ensuring the safety of the end product.

Versatility and Flexibility

Modern juice bottle filling machines are versatile and can handle various bottle sizes and shapes. This flexibility allows manufacturers to cater to diverse market needs and introduce new product lines without the need for additional machinery. The user-friendly interface and automated settings also make it easy to switch between different bottle sizes, enhancing operational flexibility.

Case Study: Implementing Juice Bottle Filling Machines in Antigua and Barbuda

Background

A leading juice manufacturer in Antigua and Barbuda faced challenges related to production capacity and product consistency. The manual bottling process was labor-intensive and prone to errors, resulting in inconsistencies in the fill levels of the juice bottles. The company sought a solution that would enhance production efficiency and ensure uniform product quality.

Solution

The company partnered with Super Power Pack Systems to implement advanced juice bottle filling machines. These machines were selected for their precision, speed, and hygienic design, which aligned with the company’s goals of increasing production capacity and maintaining high standards of quality.

Implementation

The implementation process involved the installation of multiple juice bottle filling machines at the company’s production facility. The machines were integrated into the existing production line, with minimal disruption to ongoing operations. The company’s staff received comprehensive training on operating and maintaining the machines, ensuring a smooth transition to the new system.

Results

The implementation of the juice bottle filling machines resulted in a significant increase in production capacity, allowing the company to meet the growing demand for its products. The precision filling mechanism ensured uniform fill levels in each bottle, enhancing product consistency and quality. The hygienic design of the machines maintained high standards of food safety, and the energy-efficient operation reduced operational costs. Overall, the company experienced a notable improvement in operational efficiency and product quality.

Conclusion

The adoption of advanced juice bottle filling machines is revolutionizing the beverage industry in Antigua and Barbuda. These machines offer numerous benefits, including increased production capacity, enhanced product quality, cost efficiency, improved hygiene, and operational flexibility. Super Power Pack Systems, with its state-of-the-art technology and innovative solutions, is well-positioned to meet the needs of beverage manufacturers in the region.

As the demand for high-quality fruit juices continues to grow, the implementation of modern filling machines will be crucial in enabling manufacturers to scale operations and maintain competitive advantage. By investing in advanced machinery, companies in Antigua and Barbuda can enhance their production capabilities, ensure product consistency, and uphold high standards of quality and hygiene, ultimately driving growth and success in the beverage industry.

Cities We Supply :

• St. John’s
• All Saints
• Liberta
• Bolands
• Potters Village
• Parham
• Cedar Grove
• Codrington