Features of Fully Automatic Real juice Packaging line
2000 Litters Function Requirement: Blending with Flavor, water & pulp for making Juice.
Design: Vertical Cylindrical tank with Center Low RPM Stirrer .
The tank shell will be of 2.mm thick S.S. sheets of SS304-
The tank bottom conical will be of 2.5.mm thick S.S. sheets of SS304
The tanks will be supported on S.S three legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is conical type and also connected towards outlet for free and complete drainage of Juice
Juice bottle filling machine in Botswana
Detail Specification
Pulp receiving/Pectin/Gum Mixing tank
500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can
/Drum
Design: Vertical Cylindrical tank
The tank shell will be of 2 mm thick S.S
Fully Automatic Real juice and synthetic
juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )
(Hot Filling process)
8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.
In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM
Cooling tunnel use for bottle cooling
C.I.P pipe line For juice plant
S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304
C.I.P spray ball used in tank
Interconnecting S.S. Pipes and Fittings —
SS 304 for juice plant
S.S. Pipes and Fittings for the equipment.
The piping will be 25 mm as applicable based on the flow rate requirements. The fittings
will be of TC end standard.
Online ink jet coding machine
Online Digital Video Jet 3 Line Ink jet coding/ Printing machine
Online Steam shrink tunnel with steam
generator
mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve
Semi auto bulk shrink wrapping machine
with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc
Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed
Output 3 to 5 Packets/Min.
that has an equal heat distribution with beautiful and secure shrinkage effect
heat insulation treatment with good insulating properly, quick temperature rise and energy saving
Unique thermal passage with centrifugal thermal air circulation system
sheets of SS304-
The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.
All SS surfaces will matt polished to 220 grit, ground & smooth.
The Tank will be provided with following accessories
No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)
Three Nos S.S. adjustable heavy duty ball feet for level adjustment.
S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.
Side Drain with Valve
ONLINE PESTURISER FOR JUICE
( 1000 ltr /hr) (PLATE HEAT EXCHANGER)
PHE type with SS 316 plates with glue less food grade EPDM gaskets,
Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg
heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr
Return Juice PHE For Homogenizer
Cooling tower Cooling tower for cooling
tunnel with circulation pump
Boiler Wood Fired Boiler For Pasteurizing
and homogenizing process of juice
Chimney and Pressure reducing System
Chimney
Pressure reducing System
HIGH PRESSURE HOMOGENIZER FOR
JUICE (1000 ltr /hr)Two stage homogenizer design.
Maximum Pressure : 200 Bar
Operating Pressure : 175 Bar No. of Plunger :3
MOC of Plunger: Special Alloy with hard chrome plated
Homogenizer Speed : 275 SPM (Suitable for Continuous duty)
Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)
The Body : The body of the Homogenizer casing is made out of C. Iron.
M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)
Type of Suction & dis. Valve: Ball type suitable for Fruit Juice
M 0 C of suction & dis. valve : AISI 304 with Satellite.
Temperature holding system Holding tube
is designed for continuous holding of the product for 20/30
sec, at the pasteurization temperature.
Holding tube is of tubular design
made of SS 316 seamless tube with suitable
number of bend
Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI
PINEAPPLE
LITCHI FRUIT
ORANGE
GRAPES Packaging line
What we do?
We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Botswana
Call us or fill the form for more information.
What we do ? we Juice bottle filling machine in Botswana and supply
Commissioning & After-sales Service
1.We make accurate factory layout design according to customer’s factory size; if the customer needed, we could make workshop design with electricity power, Aircumeresur supply, Plastic Rolles, material storage,packing meterial final storages, worker’s restroom, etc.
2.After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.
3.1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4.Our engineers have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5.It normally costs 5 days for the commissioning service, and we supply 1 year Warranty from the date of completion of commissioning service.
6.The engineer’s round-trip flight tickets, accommodation and daily salary 8000 are on client’s account.
Note-
Supervision charges for Installation & commissioning
Extra as per quoted in our technical offer.
The customer will ensure that the equipment have been placed at site & necessary connections are completed before
the call for commissioning has been made. You will have to provide to & fro, & lodging & boarding during the stay of
our engineer.
If the additional visit is required by the engineering then additional charges would be of Rs. 3500/- per day per person
per man hours
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Bosnia And Herzegovina | Equatorial Guinea | Ireland | Myanmar | Solomon Islands | Venezuela |
Botswana | Eritrea | Isle Of Man | Namibia | South Africa | Vietnam |
Brazil | Estonia | Israel | Nauru | South Georgia And South Sandwich Islands | Wallis And Futuna |
British Virgin Islands | Ethiopia | Italy | Nepal | South Korea | West Bank |
Brunei | Falkland Islands (Islas Malvinas) | Jamaica | Netherlands | South Sudan | Yemen |
Bulgaria | Faroe Islands | Japan | New Caledonia | Spain | Zambia |
Burkina Faso | Federated States of Micronesia | Jersey | New Zealand | Sri Lanka | Zimbabwe |
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Libya | Oman | Palau | Norway | Tajikistan | |
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Why Botswana for Juice bottle filling machine ?
Botswana, a landlocked country in Southern Africa, has a landscape defined by the Kalahari Desert and the Okavango Delta, which becomes a lush animal habitat during the seasonal floods. The massive Central Kalahari Game Reserve, with its fossilized river valleys and undulating grasslands, is home to numerous animals including giraffes, cheetahs, hyenas and wild dogs.
Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment in Botswana
In the heart of Botswana’s burgeoning juice market, the demand for efficient and reliable juice bottling equipment is steadily rising. Small-scale juice producers are seeking innovative solutions to streamline their production processes and meet the growing consumer demand for fresh and flavorful fruit juices. Among the essential pieces of equipment transforming this landscape is the hot juice filling machine—a cornerstone in the journey from fruit to bottle.
Introduction to Hot Juice Filling Machines
Hot juice filling machines represent a pivotal advancement in the beverage industry, specifically designed to handle the complexities of bottling fresh fruit juices. These machines are engineered with precision and efficiency in mind, ensuring that every bottle filled maintains the integrity of the juice’s flavor, nutrients, and freshness. In Botswana, where the natural beauty and abundance of fruits inspire a vibrant juice culture, investing in the right equipment can make all the difference for small-scale producers aiming to scale up their operations.
Understanding Fruit Juice Bottle Filling Machines
Fruit juice bottle filling machines cater specifically to the nuances of bottling various types of fruit juices. Whether it’s orange, pineapple, mango, or a blend of exotic fruits, these machines are versatile enough to handle different viscosities and textures with ease. They are equipped with advanced technology that minimizes wastage and ensures precise filling, maintaining consistent quality across every batch. For small-scale juice producers in Botswana looking to maintain the artisanal quality of their juices while meeting increasing market demands, these machines offer a reliable solution.
Features and Capabilities of Small Scale Juice Bottling Equipment
Small-scale juice bottling equipment is designed to be compact yet robust, making it ideal for businesses with limited space or production capacities. These machines often feature automated processes that enhance efficiency and reduce labor costs, allowing producers to focus on quality control and business expansion. In Botswana’s competitive juice market, where differentiation through product quality is key, investing in small-scale bottling equipment can empower producers to maintain a competitive edge while scaling their operations sustainably.
Benefits of Hot Juice Filling Machines for Botswana’s Market
The benefits of hot juice filling machines extend beyond efficiency and precision. They play a crucial role in preserving the nutritional value and natural flavors of freshly squeezed juices, ensuring that consumers receive a product that is not only delicious but also nutritious. In a market where health-conscious consumers prioritize natural ingredients and minimal processing, these machines facilitate the production of juices that meet stringent quality standards. Moreover, by minimizing exposure to contaminants and maintaining a sterile filling environment, hot juice filling machines contribute to the overall safety and shelf life of bottled juices, enhancing consumer confidence and satisfaction.
Choosing the Right Hot Juice Filling Machine
Selecting the right hot juice filling machine involves considering several factors tailored to the specific needs of juice producers in Botswana. Key considerations include production capacity, versatility in handling different types of juices, ease of operation and maintenance, and compatibility with local power and infrastructure requirements. Additionally, factors such as after-sales support, warranty coverage, and availability of spare parts are essential in ensuring long-term reliability and operational efficiency. By partnering with reputable suppliers and manufacturers known for their expertise in juice bottling equipment, producers can make informed decisions that align with their business objectives and growth aspirations.
Conclusion
In conclusion, the advent of hot juice filling machines represents a significant advancement for Botswana’s small-scale juice producers, offering them a pathway to enhance production efficiency, maintain product quality, and meet market demand effectively. As consumer preferences shift towards healthier beverage options made from fresh, locally sourced ingredients, the role of advanced bottling equipment becomes increasingly pivotal in shaping the success and sustainability of juice businesses. By embracing innovation and investing in state-of-the-art technology, juice producers in Botswana can navigate the competitive landscape with confidence, delivering exceptional products that capture the essence of Botswana’s rich fruit diversity.
Cities We Supply :
We are India Based Packaging Machine manufacturer company with state of Art Manufacturing unit fully equipped with Most Advanced Research and Development center and specialized manpower, well known for Precision, Fast delivery and prompt customer care support of 24/7. We provide machine to all countries of World. Recent Exports were in Australia, Canada, UK, USA, Nigeria, Uganda, Turkey, Singapore, New Zealand, France, Spain, Italy..
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
We have a dedicated team for customer support which is available for 24 hours and 7 days. You can contact us via, Phone, Email, Call or whats-app.
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
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Supper Power Pack Systems Developed by Supper Power Pack Systems & Packing Machine World
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