Fruit Juice Filling and Packaging Machine in Zambia,

Supplier & Exporter – SUPPER POWER PACK SYSTEMS (Based in Jaipur, India)

Supper Power Pack Systems, a renowned packaging machine manufacturer based in Jaipur, India, specializes in providing high-quality fruit juice filling and packaging machines to businesses across the globe, including Zambia. These machines are designed to enhance efficiency, maintain hygiene, and ensure accurate filling for the fruit juice industry.

Features of Fruit Juice Filling and Packaging Machine

1. High-Speed & Accurate Filling

• The machine ensures precise filling of fruit juices into bottles or pouches, minimizing product wastage.
• Available in semi-automatic and fully automatic variants to suit different production scales.

2. Versatile Application

• Suitable for filling various types of fruit juices, including mango, orange, apple, pineapple, mixed fruit, and more.
• Can handle a variety of packaging materials such as PET bottles, glass bottles, and flexible pouches.

3. Advanced Technology & Automation

• Equipped with PLC-based control systems for smooth operation and minimal manual intervention.
• CIP (Clean-in-Place) technology ensures hygiene and prevents contamination.

4. Durable & Hygienic Construction

• Made of stainless steel (SS304/SS316) to comply with international food safety standards.
• Ensures longer durability and resistance to corrosion.

5. Efficient Capping & Sealing Mechanism

• The machine comes with an integrated capping and sealing unit to maintain product freshness.
• Supports various cap types such as screw caps, ROPP caps, and crown caps.

6. Energy-Efficient & Cost-Effective

• Consumes less power, making it an ideal solution for small, medium, and large-scale juice manufacturers.
• Reduces labor costs by automating the filling, sealing, and packaging process.

Why Choose Supper Power Pack Systems?

✅ Global Exporter – Trusted supplier of packaging machinery to Zambia and other African nations.
✅ Custom Solutions – Machines tailored to meet the specific needs of juice manufacturers.
✅ Competitive Pricing – High-quality machines at cost-effective rates.
✅ Robust After-Sales Support – Dedicated customer service for installation, training, and maintenance.
✅ Fast & Reliable Delivery – Efficient logistics network ensures timely shipment to Zambia.

Applications of Juice Filling & Packaging Machines

These machines are widely used for packaging:

• Natural fruit juices
• Flavored beverages
• Health drinks
• Carbonated and non-carbonated juices

Exporting to Zambia: Growing Demand for Packaged Juice

The fruit juice market in Zambia is expanding rapidly, with increasing demand for packaged beverages. As businesses look for reliable solutions to streamline production, Supper Power Pack Systems offers state-of-the-art machines to meet industry standards. Whether you run a small-scale juice startup or a large production plant, these machines ensure maximum efficiency and profitability.

Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Zambia

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Zambia and supply

Why Zambia for Juice bottle filling machine ?

Zambia, in southern Africa, is a landlocked country of rugged terrain and diverse wildlife, with many parks and safari areas. On its border with Zimbabwe is famed Victoria Falls – indigenously called Mosi-oa-Tunya, or “Smoke That Thunders” – plunging a misty 108m into narrow Batoka Gorge. Spanning the Zambezi River just below the falls is Victoria Falls Bridge, a spectacular viewpoint. ? Google

Introduction: In the bustling juice industry, efficiency and precision are paramount. As you embark on your fruit juice bottle filling project in Zambia, selecting the right juice filling machine is crucial to ensure seamless production, maximum output, and exceptional quality. In this comprehensive guide, we’ll delve into the world of juice filling machines, exploring their types, features, benefits, and how they can optimize your juice production process in Zambia.

Chapter 1: Understanding the Importance of Juice Filling Machines

• Introduction to juice filling machines: What are they and why are they essential for juice production?
• The significance of efficiency and precision in juice filling operations.
• Benefits of using juice filling machines for your fruit juice bottle filling project in Zambia.
• Overview of the juice filling process: From bottle sterilization to capping.

Chapter 2: Types of Juice Filling Machines

• Gravity filling machines: How they work and their suitability for different types of fruit juices.
• Piston filling machines: Features, advantages, and ideal applications.
• Overflow filling machines: Understanding their mechanism and benefits.
• Vacuum filling machines: Exploring their capabilities and suitability for specific juice types.
• Rotary filling machines: An overview of their high-speed filling capabilities and customization options.

Chapter 3: Key Features to Consider When Choosing a Juice Filling Machine

• Capacity and throughput: Determining the right machine size for your production needs.
• Bottle compatibility: Ensuring compatibility with various bottle sizes and types commonly used in Zambia.
• Filling accuracy and precision: Understanding the importance of consistent fill levels for product quality.
• Material compatibility: Selecting materials that are compatible with fruit juices to maintain product integrity.
• Automation and control systems: Exploring advanced features for enhanced efficiency and ease of operation.
• Maintenance and servicing requirements: Considering factors such as ease of cleaning and availability of spare parts.

Chapter 4: Advantages of Juice Filling Machines for Your Project in Zambia

• Increased production efficiency: Streamlining the filling process to meet high demand.
• Enhanced product quality: Maintaining consistency and hygiene standards for premium fruit juices.
• Cost savings: Optimizing resources and reducing waste through efficient filling operations.
• Flexibility and versatility: Adapting to different juice types, bottle sizes, and production requirements.
• Improved hygiene and safety: Minimizing the risk of contamination and ensuring compliance with regulatory standards.

Chapter 5: Case Studies: Successful Implementation of Juice Filling Machines in Zambia

• Case study 1: How Company X increased production capacity by 50% with the introduction of rotary filling machines.
• Case study 2: The journey of Company Y towards achieving ISO certification through the adoption of advanced juice filling technology.
• Case study 3: Enhancing market competitiveness through the integration of automated filling systems: The experience of Company Z.

Chapter 6: Tips for Optimizing Juice Filling Machine Performance

• Regular maintenance and servicing: Best practices for ensuring optimal machine performance and longevity.
• Staff training and skills development: Empowering your workforce to operate and maintain juice filling machines effectively.
• Monitoring and quality control: Implementing procedures to detect and address issues promptly.
• Continuous improvement: Leveraging feedback and data analytics to refine your juice filling processes over time.

Conclusion: In conclusion, investing in the right juice filling machine is a strategic decision that can propel your fruit juice bottle filling project in Zambia to new heights of success. By understanding the types, features, and advantages of juice filling machines, and learning from real-world case studies and best practices, you can optimize your production process, enhance product quality, and stay ahead of the competition in Zambia’s vibrant juice market.

Cities We Supply :

• Lusaka
• Kitwe
• Ndola
• Kabwe
• Livingstone
• Chipata
• Chingola
• Mufulira
• Luanshya
• Kasama
• Solwezi
• Mongu
• Choma
• Mansa
• Mpika