Carbonated Soft Drink (CSD) Bottle Filling Machine in Malawi,

Supplier & Exporter – SUPPER POWER PACK SYSTEMS (Based in Jaipur, India)

Supper Power Pack Systems, a renowned manufacturer and exporter of advanced packaging machinery based in Jaipur, India, offers a range of high-performance filling machines. One of their standout products is the Carbonated Soft Drink (CSD) Bottle Filling Machine, specifically designed for the efficient and precise bottling of carbonated beverages, including sodas, soft drinks, and sparkling waters.

With an expanding global footprint, Supper Power Pack Systems is a trusted supplier to the beverage industry in Malawi, providing state-of-the-art solutions that ensure high-quality packaging and streamlined production lines for CSD manufacturers.

Key Features of the Carbonated Soft Drink (CSD) Bottle Filling Machine:

1. Precise Filling Control:
   The CSD filling machine is equipped with advanced technology to maintain perfect carbonation levels and accurate fill volumes, ensuring that each bottle is filled consistently and without overfill or underfill.
2. High-Speed Operation:
   Designed to support high-speed bottling operations, the machine ensures optimal throughput, enabling beverage producers in Malawi to keep up with growing demand while maintaining quality standards.
3. Automatic Carbonation Handling:
   The system integrates advanced carbonation control features that ensure that the carbonated beverages retain their effervescence throughout the filling process, preventing carbonation loss during filling.
4. Versatile Bottle Compatibility:
   The machine is adaptable to various bottle types and sizes, from small PET bottles to larger glass bottles, offering flexibility for different product packaging needs.
5. Hygienic & Durable Design:
   Manufactured using high-quality stainless steel and food-grade materials, the CSD filling machine meets global hygiene standards, ensuring safe and clean filling operations.
6. User-Friendly Interface:
   The machine is equipped with an easy-to-operate control panel, allowing operators in Malawi to manage filling parameters, monitor the production process, and ensure smooth operation.
7. Energy-Efficient:
   Designed to minimize energy consumption, the CSD bottle filling machine helps businesses reduce operating costs while maximizing productivity.

Applications:

The CSD Bottle Filling Machine is ideal for:

• Carbonated Soft Drinks: Including sodas, cola, lemon-lime drinks, and flavored carbonated beverages.
• Sparkling Waters: Bottling of sparkling mineral water or flavored sparkling water.
• Energy Drinks: Packaging of carbonated energy drinks in bottles.

Why Choose Supper Power Pack Systems for Malawi?

1. Global Expertise:
   Supper Power Pack Systems brings years of expertise in the packaging industry and has successfully catered to the growing demand for high-quality beverage bottling machines worldwide, including in Malawi.
2. Tailored Solutions:
   The company offers customized solutions based on the specific needs of the beverage industry in Malawi. Whether it’s for small-scale or large-scale production, their machines can be tailored to meet local requirements.
3. Competitive Pricing:
   Supper Power Pack Systems ensures that businesses in Malawi can access premium CSD bottling machines at competitive prices, offering excellent value for money.
4. Reliable Export Services:
   With robust export operations, Supper Power Pack Systems ensures timely delivery, setup, and commissioning of the CSD bottle filling machine in Malawi, ensuring a hassle-free experience.
5. Comprehensive After-Sales Support:
   The company provides exceptional after-sales services, including installation, training, and ongoing technical support to ensure that the machines run smoothly.

Benefits for Beverage Producers in Malawi:

• Increased Production Efficiency: The automated filling process increases production speed, allowing manufacturers to meet growing demand.
• Quality Assurance: Precise filling and carbonation control guarantee that each bottle is filled to the desired specifications with no wastage.
• Long-Term Cost Savings: The energy-efficient design reduces operational costs while maintaining high output.
• Hygiene and Safety: The use of food-grade materials ensures that all beverages remain uncontaminated during the bottling process, complying with international food safety standards.

Conclusion:

For Malawi-based beverage manufacturers looking to enhance their CSD production capabilities, Supper Power Pack Systems provides the perfect solution with its Carbonated Soft Drink (CSD) Bottle Filling Machine. Designed for efficiency, reliability, and quality, these machines are ideal for large-scale production lines and are capable of meeting the growing demand for carbonated beverages in the region.

Detail Specification
Sugar syrup preparation tank with low RPM stirrer (2 H.P)

Capacity – 1000Ltr

Function Requirement: Sugar Syrup Preparation tank is used for dissolving sugar in hot water to prepare sugar syrup.

Design: Vertical Cylindrical tank with Center Low RPM Stirrer .

The tank inner shell will be of 2 mm thick S.S. sheets of SS304.

The outer shell will be insulated with 100 mm thick 30 kg/mtr density glass wool/Cerawool and covered with 1.6 mm thick welded SS304 sheets.

The tanks will be supported on S.S three legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is conical type type and also connected with Flush Bottom Valve to towards outlet for free and complete drainage of sugar syrup.

Electrically heated with temperature controlling system.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following

Sugar syrup filter press with transfer

pump It has facility to removing initial air from inside through air release valve.

Pressure gauge is provided to check filter chocking level(Pressure)

The stainless steel filter presses body is made to a special modular design that guarantees precisely the right filtration requirement for this application.

Easy open able body it is made out of SS304 quality sheet and provided with specially designed plate & safety valve.

Can use multi use washable filter cloth or use

n through grade filter cloth.

Vertical “Zero hold up design “ to use last drop of sugar syrup ( Crompton/equivalent

make)

40 BPM soft drink plant

Fully Automatic CSD Rinsing, Filling, Capping Machine 9-9-4 Rotary Based

(Cold Filling process)—-Filling Pressure will be 2 to 4 deg. Temperature.

8 Head Rising, 8 Head Counter pressure Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

INFEED AIR CONVEYOR

The empty bottles are loaded manually onto the in feed air conveyor where air at high pressure from a blower is used for conveying bottles supported at the neck upto the infeed bottle transfer rotor. The air conveyor permits different bottle sizes to run without making any adjustments. Hence there is no wastage of time in conveyor adjustment on the in feed side.

INFEED BOTTLE TRANSFER ROTOR

The bottles are transferred to rinse rotor by the in feed bottle transfer rotor. Bottles are held at the neck during transfer.

The automatic rinse rotor has spring loaded grippers mounted radially which pick up bottles one by one from the infeed transfer rotor. The bottle is inverted against a lever on the rinse valve to start the rinsing operation. Thus we have NO BOTTLE – NO RINSE. Bottles are washed for upto three seconds each, before draining (for removal of residual water) and up righting for transfer to the filling rotor. The rinsing medium is generally product water.

FILLING ROTOR
The internationally accepted and approved VENT PIPE filling principle ensures accurate level filling without spillage. The filling accuracy is +- 5ml. The fill tank level is regulated automatically by a PLC controlled electronic probe which reduces the machine speed in the vent of disrupted input product water supply. The machine speed is them restored to normal once the water supply is replenished.

Technical Specification
Online Disc Filter

C.I.P pipe line For soft drink

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for soft drink

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

MULTI STAGE Carbonator – 1000Ltr

(Standard) with high pressure pump for carbonation (Lubi Make)

Stainless steel high quality carbonated soft drink carbonation mixer, multi layer S.S plate for more precise carbonation with stainless steel vertical high pressure pump, insulted vessel, zero hold up design, C02 regulation system, high pressure auto and manual

safety valve provided

Standard Quality Glycol based chiller

with

Compressor

( Copland and safety denfoss make) 304 glycol insulated tank

Pre carbonation PHE with Glycol

circulation pump and automation with carbonator

CO2Mani fold –

Carbon dioxide multi cylinder connector with CO2 pressure gage and pressure regulator with header

Application / Uses
Automatic Carbonated soft Drink Packaging line with water bottling machine.

What we do?

We Manufacture , Export , Supply , Trade , Import Carbonated beverage filling machine in Malawi

Call us or fill the form for more information.

What we do ? we Carbonated beverage filling machine in Malawi and supply

Why Malawi for Carbonated beverage filling machine ?

Malawi, a landlocked country in southeastern Africa, is defined by its topography of highlands split by the Great Rift Valley and enormous Lake Malawi. The lake’s southern end falls within Lake Malawi National Park – sheltering diverse wildlife from colorful fish to baboons – and its clear waters are popular for diving and boating. Peninsular Cape Maclear is known for its beach resorts. ? Google