Features of Fully Automatic Real juice Packaging line
2000 Litters Function Requirement: Blending with Flavor, water & pulp for making Juice.
Design: Vertical Cylindrical tank with Center Low RPM Stirrer .
The tank shell will be of 2.mm thick S.S. sheets of SS304-
The tank bottom conical will be of 2.5.mm thick S.S. sheets of SS304
The tanks will be supported on S.S three legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is conical type and also connected towards outlet for free and complete drainage of Juice
Juice bottle filling machine in Kyrgyzstan
Supplier & Exporter – SUPPER POWER PACK SYSTEMS (Based in Jaipur, India)
Supper Power Pack Systems, a leading packaging machinery manufacturer based in Jaipur, India, is a trusted supplier and exporter of Fruit Juice Bottle Filling Machines to Kyrgyzstan, supporting beverage manufacturers aiming to enhance productivity, hygiene, and operational efficiency.
✅ Fully Automatic Operation
Reduces manual intervention, ensuring consistent output and smooth operations for small, medium, and large-scale juice bottling lines.
✅ High Filling Accuracy
Advanced flow control and no-drip technology ensure precise filling, minimizing wastage and spillage.
✅ Hygienic Construction
Made with food-grade stainless steel (SS 304/316), ensuring safety and compliance with food packaging standards.
✅ Versatile Compatibility
Supports PET bottles, glass bottles, and HDPE bottles across different volumes (200 ml to 2 liters).
✅ User-Friendly PLC Control Panel
Allows easy monitoring, speed adjustment, and diagnostics, reducing downtime.
✅ Compact Design with High Efficiency
Maximizes floor space utilization while delivering high-speed bottling to meet market demands in Kyrgyzstan.
✅ Rinsing, Filling, and Capping Options
Available with integrated rinsing and capping systems for complete turnkey juice bottling lines.
The Fruit Juice Bottle Filling Machine from Supper Power Pack Systems is suitable for bottling:
Mango Juice
Orange Juice
Apple Juice
Mixed Fruit Juice
Pomegranate Juice
Vegetable Juices and Detox Drinks
✅ Global Export Expertise: Successfully exporting machinery to Central Asia, Africa, Europe, and the Middle East.
✅ Tailored Solutions: Machines configured for local power standards and climatic conditions in Kyrgyzstan.
✅ Competitive Pricing: High-quality machines at cost-effective rates to support SMEs and large-scale juice factories.
✅ Robust After-Sales Support: Remote guidance, spare parts availability, and video support for installation and troubleshooting.
✅ Compliance with International Standards: Machines adhere to CE and ISO quality norms.
Kyrgyzstan’s growing demand for packaged fruit juices creates an opportunity for beverage manufacturers to expand operations. Investing in high-quality, reliable fruit juice bottle filling machines helps in:
✅ Maintaining product hygiene
✅ Increasing production output
✅ Reducing operational costs
✅ Enhancing brand reliability in the local and export market
Founded with a vision to redefine packaging automation, Supper Power Pack Systems specializes in:
Liquid filling machines
Pouch packing machines
Shrink wrapping machines
Turnkey juice bottling plants
The company’s customer-centric approach ensures each machine is designed with performance, durability, and low maintenance in mind.
Detail Specification
Pulp receiving/Pectin/Gum Mixing tank
500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can
/Drum
Design: Vertical Cylindrical tank
The tank shell will be of 2 mm thick S.S
Fully Automatic Real juice and synthetic
juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )
(Hot Filling process)
8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.
In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM
Cooling tunnel use for bottle cooling
C.I.P pipe line For juice plant
S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304
C.I.P spray ball used in tank
Interconnecting S.S. Pipes and Fittings —
SS 304 for juice plant
S.S. Pipes and Fittings for the equipment.
The piping will be 25 mm as applicable based on the flow rate requirements. The fittings
will be of TC end standard.
Online ink jet coding machine
Online Digital Video Jet 3 Line Ink jet coding/ Printing machine
Online Steam shrink tunnel with steam
generator
mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve
Semi auto bulk shrink wrapping machine
with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc
Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed
Output 3 to 5 Packets/Min.
that has an equal heat distribution with beautiful and secure shrinkage effect
heat insulation treatment with good insulating properly, quick temperature rise and energy saving
Unique thermal passage with centrifugal thermal air circulation system
sheets of SS304-
The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.
All SS surfaces will matt polished to 220 grit, ground & smooth.
The Tank will be provided with following accessories
No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)
Three Nos S.S. adjustable heavy duty ball feet for level adjustment.
S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.
Side Drain with Valve
ONLINE PESTURISER FOR JUICE
( 1000 ltr /hr) (PLATE HEAT EXCHANGER)
PHE type with SS 316 plates with glue less food grade EPDM gaskets,
Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg
heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr
Return Juice PHE For Homogenizer
Cooling tower Cooling tower for cooling
tunnel with circulation pump
Boiler Wood Fired Boiler For Pasteurizing
and homogenizing process of juice
Chimney and Pressure reducing System
Chimney
Pressure reducing System
HIGH PRESSURE HOMOGENIZER FOR
JUICE (1000 ltr /hr)Two stage homogenizer design.
Maximum Pressure : 200 Bar
Operating Pressure : 175 Bar No. of Plunger :3
MOC of Plunger: Special Alloy with hard chrome plated
Homogenizer Speed : 275 SPM (Suitable for Continuous duty)
Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)
The Body : The body of the Homogenizer casing is made out of C. Iron.
M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)
Type of Suction & dis. Valve: Ball type suitable for Fruit Juice
M 0 C of suction & dis. valve : AISI 304 with Satellite.
Temperature holding system Holding tube
is designed for continuous holding of the product for 20/30
sec, at the pasteurization temperature.
Holding tube is of tubular design
made of SS 316 seamless tube with suitable
number of bend
Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI
PINEAPPLE
LITCHI FRUIT
ORANGE
GRAPES Packaging line
What we do?
We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Kyrgyzstan
Call us or fill the form for more information.
What we do ? we Juice bottle filling machine in Kyrgyzstan and supply
Commissioning & After-sales Service
1.We make accurate factory layout design according to customer’s factory size; if the customer needed, we could make workshop design with electricity power, Aircumeresur supply, Plastic Rolles, material storage,packing meterial final storages, worker’s restroom, etc.
2.After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.
3.1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4.Our engineers have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5.It normally costs 5 days for the commissioning service, and we supply 1 year Warranty from the date of completion of commissioning service.
6.The engineer’s round-trip flight tickets, accommodation and daily salary 8000 are on client’s account.
Note-
Supervision charges for Installation & commissioning
Extra as per quoted in our technical offer.
The customer will ensure that the equipment have been placed at site & necessary connections are completed before
the call for commissioning has been made. You will have to provide to & fro, & lodging & boarding during the stay of
our engineer.
If the additional visit is required by the engineering then additional charges would be of Rs. 3500/- per day per person
per man hours
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Why Kyrgyzstan for Juice bottle filling machine ?
Kyrgyzstan or the Kyrgyz Republic is a landlocked country in Central Asia. Kyrgyzstan is bordered by Kazakhstan to the north, Uzbekistan to the west, Tajikistan to the south, and the People’s Republic of China to the east. Its capital and largest city is Bishkek. Wikipedia
In the vibrant landscape of Kyrgyzstan’s beverage industry, the demand for efficient and reliable juice filling machines has surged, driven by the burgeoning market for fruit juices and other beverages. As the country embraces economic growth and modernization, local businesses and entrepreneurs are increasingly turning to advanced technologies such as hot juice filling machines to streamline production processes and meet consumer demand with precision and efficiency.
Historically, the evolution of juice filling machines has been marked by significant advancements in technology and engineering. From manual and semi-automatic systems to the sophisticated automated solutions available today, the industry has witnessed a remarkable transformation. Modern fruit juice bottle filling machines are designed not only to enhance productivity but also to ensure the highest standards of hygiene and product quality. This evolution is particularly relevant in Kyrgyzstan, where small-scale juice bottling equipment plays a crucial role in enabling local businesses to compete in both domestic and international markets.
In Kyrgyzstan, the advent of small scale juice bottling equipment has empowered local entrepreneurs to enter the beverage market with confidence. These compact and versatile machines are ideal for startups and small to medium-sized enterprises (SMEs) seeking to establish a foothold in the competitive juice industry. With features such as automatic filling, capping, and labeling capabilities, these machines offer efficiency and reliability, enabling producers to maintain consistent product quality while maximizing production output.
When selecting a hot juice filling machine for fruit juice production in Kyrgyzstan, several factors come into play. Firstly, the machine’s capacity and speed are critical considerations, as they directly impact production efficiency and output levels. Secondly, the machine’s compatibility with different bottle sizes and types ensures versatility and adaptability to varying market demands. Thirdly, hygiene standards are paramount, with machines equipped with sterilization and cleaning systems ensuring compliance with food safety regulations and maintaining product integrity.
At the forefront of the juice bottling equipment industry are technologies that drive efficiency and enhance product quality. Advanced features such as PLC control systems, touchscreen interfaces, and automated process monitoring contribute to seamless operation and precise filling accuracy. In Kyrgyzstan, where the demand for natural and nutritious beverages continues to grow, these technological innovations enable manufacturers to meet consumer expectations for freshness, flavor, and consistency.
Kyrgyzstan’s juice industry is poised for growth, fueled by evolving consumer preferences towards healthier beverage choices. This shift has created opportunities for local producers to innovate and diversify their product offerings. With hot juice filling machines facilitating the production of a wide range of juices, including natural fruit blends and functional beverages, manufacturers can capitalize on emerging market trends and cater to niche consumer segments.
Beyond productivity and quality, hot juice filling machines contribute to sustainable development by minimizing resource consumption and waste generation. Energy-efficient designs and eco-friendly materials not only reduce operational costs but also demonstrate a commitment to environmental stewardship. In Kyrgyzstan, where sustainability is increasingly prioritized across industries, investing in green technologies such as modern juice bottling equipment aligns with global sustainability goals and enhances corporate social responsibility efforts.
In conclusion, the adoption of hot juice filling machines and small scale juice bottling equipment represents a pivotal advancement for Kyrgyzstan’s beverage industry. By embracing technological innovation and leveraging these state-of-the-art solutions, local businesses can achieve operational excellence, meet growing consumer demand, and position themselves competitively in both domestic and international markets. As Kyrgyzstan continues on its path of economic development, the role of advanced juice filling machines in driving efficiency, quality, and sustainability cannot be overstated, making them indispensable assets for forward-thinking entrepreneurs and manufacturers alike
Cities We Supply :
We are India Based Packaging Machine manufacturer company with state of Art Manufacturing unit fully equipped with Most Advanced Research and Development center and specialized manpower, well known for Precision, Fast delivery and prompt customer care support of 24/7. We provide machine to all countries of World. Recent Exports were in Australia, Canada, UK, USA, Nigeria, Uganda, Turkey, Singapore, New Zealand, France, Spain, Italy..
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
We have a dedicated team for customer support which is available for 24 hours and 7 days. You can contact us via, Phone, Email, Call or whats-app.
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
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Supper Power Pack Systems Developed by Supper Power Pack Systems & Packing Machine World
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