Automatic Fruit Juice Filling Machine for Bottles in Tanzania: Supplier & Exporter – SUPPER POWER PACK SYSTEMS (Based in Jaipur, India)

Supper Power Pack Systems, a renowned packaging machinery manufacturer headquartered in Jaipur, India, offers cutting-edge solutions for the beverage industry. Their Automatic Fruit Juice Filling Machine for Bottles is a top choice for manufacturers and bottlers in Tanzania seeking high-quality, efficient, and reliable equipment for their fruit juice production lines.

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Key Features of the Automatic Fruit Juice Filling Machine:

1. Fully Automated Operation: Automates the entire filling process, reducing manual intervention and ensuring consistent performance.
2. Versatile Bottle Compatibility: Supports various bottle sizes and shapes, providing flexibility for manufacturers.
3. High Filling Accuracy: Equipped with advanced volumetric or flowmeter-based filling systems to ensure precise juice quantities in every bottle.
4. Hygienic Design: Built with stainless steel and food-grade materials to maintain hygiene and comply with international standards.
5. Customizable Settings: Adjustable parameters for filling volume, bottle size, and production speed to meet diverse production requirements.
6. Integrated Capping System: Includes automatic capping to streamline the bottling process.
7. Energy Efficient: Engineered to minimize energy consumption while delivering high performance.
8. User-Friendly Interface: Intuitive controls make it easy for operators to manage and monitor the process.

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Applications of the Machine:

This machine is ideal for filling various types of fruit juices, including:

• Single-Flavored Juices: Such as orange, mango, pineapple, apple, and more.
• Blended Juices: Mixed fruit and vegetable juice combinations.
• Specialty Beverages: Such as health drinks, nectar-based juices, and herbal beverages.

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Why Choose Supper Power Pack Systems?

1. Proven Expertise: With a global presence, Supper Power Pack Systems has extensive experience in supplying machinery to beverage manufacturers, including in Tanzania.
2. High-Quality Standards: Machines are designed to meet international quality and safety benchmarks.
3. Custom Solutions: Tailored to match the unique requirements of each client, from bottle specifications to production capacity.
4. Competitive Pricing: Offers value-for-money solutions without compromising on quality.
5. Exceptional After-Sales Support: Provides comprehensive assistance, including installation, training, and maintenance.

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Export to Tanzania:

Supper Power Pack Systems has a strong track record of exporting packaging machinery to African markets, including Tanzania. The increasing demand for packaged fruit juices in Tanzania highlights the need for efficient bottling solutions, and this Automatic Fruit Juice Filling Machine is tailored to meet these needs.

With the growing beverage industry in Tanzania, this machine offers a reliable solution for manufacturers to increase productivity and maintain product quality.

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Benefits for Tanzanian Businesses:

1. Increased Production Efficiency: Automation reduces bottlenecks and ensures high-speed operations.
2. Enhanced Product Quality: Precise filling and hygienic processing help maintain the natural taste and quality of fruit juices.
3. Improved Market Competitiveness: Consistent and attractive packaging boosts brand visibility and consumer trust.
4. Cost Savings: Energy-efficient and low-maintenance design reduces operational costs.

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Conclusion:

For businesses in Tanzania looking to upgrade their bottling lines, the Automatic Fruit Juice Filling Machine from Supper Power Pack Systems offers the perfect combination of efficiency, reliability, and affordability. With its advanced features and robust build, this machine is a valuable asset for any fruit juice manufacturer aiming to meet the demands of the growing market.

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Tanzania

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Tanzania and supply

Why Tanzania for Juice bottle filling machine ?

Tanzania is an East African country known for its vast wilderness areas. They include the plains of Serengeti National Park, a safari mecca populated by the “big five” game (elephant, lion, leopard, buffalo, rhino), and Kilimanjaro National Park, home to Africa’s highest mountain. Offshore lie the tropical islands of Zanzibar, with Arabic influences, and Mafia, with a marine park home to whale sharks and coral reefs. ? Google

Introduction

In the bustling landscape of Tanzania’s beverage industry, the demand for efficient and reliable fruit juice packaging solutions is ever-growing. With consumers increasingly seeking convenience and quality in their beverages, the need for advanced technology in juice bottling processes has become paramount. Enter automatic fruit juice bottle filling machines – the cornerstone of streamlined production and enhanced efficiency for juice manufacturers across Tanzania.

In this comprehensive guide, we delve into the world of automatic fruit juice bottle filling machines, exploring their functionality, benefits, and crucially, their pricing dynamics within the Tanzanian market. From understanding the intricacies of these innovative machines to unraveling the factors influencing their pricing, join us on a journey through the realm of juice packaging automation.

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Understanding Automatic Fruit Juice Bottle Filling Machines

Automatic fruit juice bottle filling machines represent the pinnacle of modern manufacturing technology in the beverage industry. These sophisticated machines are designed to automate the process of filling, capping, and sealing juice bottles with precision and efficiency. Utilizing advanced sensors, actuators, and programmable logic controllers (PLCs), these systems ensure consistent fill levels, minimize wastage, and uphold stringent hygiene standards throughout the bottling process.

Key features of automatic fruit juice bottle filling machines include:

1. High-Speed Filling: With the capacity to fill hundreds of bottles per minute, these machines significantly enhance production output, allowing manufacturers to meet the demands of a rapidly growing market.
2. Accurate Filling Control: Through precise measurement mechanisms and customizable filling parameters, these machines ensure uniform fill levels across every bottle, maintaining product consistency and customer satisfaction.
3. Versatile Packaging Options: Whether it’s PET bottles, glass containers, or tetra packs, automatic fruit juice bottle filling machines offer flexibility in packaging options, catering to diverse consumer preferences.
4. Integrated Capping and Sealing: Beyond filling, these machines seamlessly integrate capping and sealing processes, safeguarding product integrity and prolonging shelf life.
5. Hygienic Design: Constructed from food-grade materials and equipped with sanitation features such as sterilization modules and clean-in-place (CIP) systems, these machines uphold the highest standards of cleanliness and hygiene.

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Benefits of Automatic Fruit Juice Bottle Filling Machines

Investing in automatic fruit juice bottle filling machines yields a multitude of benefits for beverage manufacturers in Tanzania:

1. Enhanced Efficiency: By automating labor-intensive tasks, these machines optimize production workflows, reduce downtime, and maximize operational efficiency.
2. Cost Savings: With lower labor requirements and minimized product wastage, manufacturers can achieve significant cost savings over time, improving overall profitability.
3. Product Quality Assurance: Consistent fill levels, precise sealing, and hygienic processing ensure that each bottle of juice meets the highest standards of quality and safety, bolstering brand reputation and consumer trust.
4. Market Competitiveness: Equipped with state-of-the-art technology, companies utilizing automatic filling machines gain a competitive edge in the market, positioning themselves as leaders in innovation and reliability.
5. Scalability and Adaptability: From small-scale startups to large-scale enterprises, these machines offer scalability to accommodate varying production volumes and adaptability to evolving market trends and consumer preferences.

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Factors Influencing Pricing in Tanzania

The pricing of automatic fruit juice bottle filling machines in Tanzania is influenced by a multitude of factors, including:

1. Machine Capacity: The throughput capacity of the machine, measured in bottles per hour (BPH), directly impacts its pricing. Higher-capacity machines command a premium due to their increased production capabilities.
2. Automation Level: Machines with advanced automation features, such as servo-driven filling systems and touch-screen interfaces, tend to be priced higher than their less automated counterparts.
3. Build Quality and Materials: The quality of construction, including the use of durable materials and precision engineering, contributes to the overall pricing of the machine. Robust machines designed for long-term reliability often come with a higher price tag.
4. Brand Reputation: Established brands with a proven track record of reliability and customer satisfaction may price their machines higher based on brand value and reputation.
5. After-Sales Support: Manufacturers offering comprehensive after-sales support, including maintenance services, spare parts availability, and technical assistance, may incorporate these factors into the pricing of their machines.
6. Customization Options: Machines that offer customization options to meet specific production requirements, such as bottle size versatility or integration with existing production lines, may command higher prices due to their added flexibility.

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Automatic Fruit Juice Bottle Filling Machine Pricing in Tanzania

While specific pricing information may vary depending on individual manufacturers, configurations, and market dynamics, the average cost range for automatic fruit juice bottle filling machines in Tanzania typically falls within the following brackets:

1. Entry-Level Machines (Low Capacity): Entry-level machines suitable for small-scale production operations may range from $10,000 to $30,000, offering basic functionality and lower throughput capacities.
2. Mid-Range Machines (Medium Capacity): Mid-range machines with moderate throughput capacities and enhanced automation features typically range from $30,000 to $80,000, catering to medium-sized beverage manufacturers.
3. High-End Machines (High Capacity): High-end machines designed for large-scale production facilities, offering high-speed filling capabilities and advanced automation, can exceed $100,000 in price, reflecting their superior performance and scalability.

It’s important to note that these price ranges are indicative and may vary based on individual requirements, customization options, and negotiated agreements with manufacturers. Additionally, factors such as import duties, taxes, and shipping costs may also influence the final landed cost of the machine in Tanzania.

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Conclusion

Automatic fruit juice bottle filling machines represent a paradigm shift in the beverage packaging industry, offering unparalleled efficiency, precision, and reliability to manufacturers in Tanzania and beyond. By investing in these advanced systems, companies can streamline their production processes, enhance product quality, and gain a competitive edge in the dynamic marketplace.

As the demand for packaged fruit juices continues to soar, embracing automation becomes not only a strategic imperative but also a testament to innovation and progress within the industry. With a clear understanding of the functionality, benefits, and pricing dynamics of automatic filling machines, beverage manufacturers in Tanzania can embark on a transformative journey towards sustainable growth and success in the ever-evolving market landscape.

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