Detail Specification
Our machine has simple innovative design and ultimate energy saving. It is engineered for efficiency and maximum production speed.

Fully Automatic Plastic Bottle Making Machine 2 Cavity Semi Automatic Pet Bottle Blowing Machine

Advanced Infrared Preheating System for Upto 30% Power Saving.
Rapid High-Pressure Valves used for Blowing Functions.
Incremental Heater Settings by 1% to 199% for Accurate Pre-form Heat Setting.
Air & Water Lines are Push & Pull System for Easy Maintenance.
Air Recovery System is to recover & reuse the blowing air.
After Blowing orientated ready bottle online air conveyor for feeding filling machine automatically.
No Manpower needed for Preform Feeding.
Long Life PU Seal Cylinders and Higher Accuracy Valves used for Low Pressure Control System.
IP67 Grade Sensors used for Higher Accuracy & Long Life.
Advanced PLC Based System with 10” Multi colour HMI Unit used for Easy Man Machine Interfacing and Higher Machine Performance.
Multiple Products Like Mineral Water Bottles, Carbonated Soft Drinks Bottles, Hot Fill Juice Bottles at Low Investment.
Machine Can Store 50 Mould Recipe Parameters so it helps to reduce Mould Changing Time.
High Productivity with Low Power Consumption.
Easy operation & Easy maintenance.
Production Display with Man Machine Interfacing Facility. The multi colour touch screen display is used to graphically view all the parameters.
Compact Structure and low maintenance cost.
Technical Specification
Machine Specification

Machine Category

Fully Automatic

Machine Model

Astra-61- 3cvity

No of Cavities

3 Cavity

Production Capacity (Bottles/Hour)

(Depending on Moulds and pre-form Quality)

4000BPH for 300ml

3800BPH for 500ml

3600BPH for 1000ml

2000BPH for 2000ml

Blowing Capacity

100ml – 2000ml

Bottle Outlet

Through Air Conveyor

Size of the Mould (Width x Length)

120mm x 385mm

Container Specification

Types of Bottles Blowing

Water, Juice & Soft Drinks

Types of Preform

Alaska & PCO

Max. Neck Diameter

28mm

Max. Diameter of Bottle

105mm

Max. Height of the Bottle

340mm

Electrical System

Pre-heating System

Near Infrared

No of Heaters

16 Nos

Heater Capacity

2000 Watts, 220V AC

Machine Connected Power

12KW, 3 Phase

Machine with accessories Connected Power

44KW, 3 Phase

Total Power Consumption (Include accessories)

31KWH (Units)

Air System

Blowing Pressure

20Bar

Working Pressure

6Bar

Air Consumption

75CFM

Required Accessories

Compressor Air Station Capacity (High Pressure)

32HP/25Bar/80CFM

Water Chiller Capacity

5Ton@10ÕC

Cooling Tower

30TR

Application / Uses
high performance AUTO PET Stretch Blow Molding Machine This is a four cavity machine suitable for you to make 200ml 300ml 500ml 750ml to 1000ml bottles

What we do?

We Manufacture , Export , Supply , Trade , Import Fully automatic plastic bottle making machine in Gibraltar

Call us or fill the form for more information.

What we do ? we Fully automatic plastic bottle making machine in Gibraltar and supply

Why Gibraltar for Fully automatic plastic bottle making machine ?

Gibraltar is a British Overseas Territory and headland, on Spain’s south coast. It’s dominated by the Rock of Gibraltar, a 426m-high limestone ridge. First settled by the Moors in the Middle Ages and later ruled by Spain, the outpost was ceded to the British in 1713. Layers of fortifications include the remains of a 14th-century Moorish Castle and the 18th century Great Siege Tunnels, which were expanded in WWII. ? Google

Introduction

The packaging industry has seen tremendous growth over the years, driven by the increasing demand for packaged goods. Among the various packaging solutions, plastic bottles are a popular choice due to their versatility, durability, and cost-effectiveness. This has led to a surge in demand for plastic bottle making machines, particularly in regions with growing economies and industries like Gibraltar. In this comprehensive guide, we will delve into the specifics of the fully automatic plastic bottle making machine with a 2-cavity design and the semi-automatic PET bottle blowing machine. We will explore their features, benefits, and applications, with a particular focus on their usage and advantages in Gibraltar.

Understanding Plastic Bottle Making Machines

What is a Fully Automatic Plastic Bottle Making Machine?

A fully automatic plastic bottle making machine is an advanced piece of equipment designed to produce plastic bottles with minimal human intervention. These machines are equipped with state-of-the-art technology that ensures efficient and precise production processes. The 2-cavity design refers to the machine’s ability to produce two bottles simultaneously, significantly increasing production capacity.

What is a Semi-Automatic PET Bottle Blowing Machine?

A semi-automatic PET bottle blowing machine, on the other hand, combines manual and automatic processes. While the machine automates the blowing process, other tasks such as loading preforms and removing finished bottles might require manual input. These machines are ideal for smaller production runs and offer a cost-effective solution for businesses looking to enter the market or expand their operations without a significant investment in fully automated systems.

Key Features of the Machines

Fully Automatic Plastic Bottle Making Machine 2 Cavity

1. High Efficiency: The fully automatic machine is designed to maximize productivity with minimal downtime. The 2-cavity design allows for the simultaneous production of two bottles, effectively doubling the output.
2. Precision: Advanced technology ensures that each bottle produced is consistent in quality and size, reducing the likelihood of defects and ensuring uniformity across batches.
3. User-Friendly Interface: Modern machines come with intuitive controls and interfaces, making them easy to operate even for those with minimal technical expertise.
4. Energy Efficient: These machines are designed to optimize energy consumption, making them environmentally friendly and cost-effective in the long run.
5. Versatility: Capable of producing a wide range of bottle sizes and shapes, catering to various industries including beverages, pharmaceuticals, and cosmetics.

Semi-Automatic PET Bottle Blowing Machine

1. Cost-Effective: Ideal for businesses that are looking to minimize initial investment while still achieving high-quality production.
2. Flexibility: Allows for manual intervention, making it easier to manage and adjust the production process as needed.
3. Compact Design: Typically smaller in size compared to fully automatic machines, making them suitable for businesses with limited space.
4. Ease of Maintenance: Fewer automated parts mean that maintenance and repairs are often simpler and less costly.
5. Versatility: Suitable for producing a variety of bottle sizes and shapes, similar to fully automatic machines.

Benefits of Using These Machines

Increased Production Capacity

Both fully automatic and semi-automatic machines significantly boost production capacity compared to manual methods. The 2-cavity design of the fully automatic machine allows for the production of two bottles at once, effectively doubling the output and meeting high demand efficiently.

Consistency and Quality

Automated processes ensure that each bottle is produced to the same specifications, maintaining a high level of consistency and quality. This is crucial for industries where product uniformity is essential, such as in pharmaceuticals and food and beverage sectors.

Cost Savings

While the initial investment for fully automatic machines might be higher, the long-term cost savings are substantial. These machines are energy efficient, reducing operational costs. Semi-automatic machines, on the other hand, offer a more affordable entry point for businesses looking to scale up production without significant capital expenditure.

Reduced Labor Costs

Automation reduces the need for extensive manual labor, allowing businesses to reallocate resources more effectively. This is particularly beneficial in regions like Gibraltar, where labor costs might be higher.

Environmental Benefits

Modern plastic bottle making machines are designed with energy efficiency in mind, reducing the environmental impact of production. Additionally, these machines often include features that minimize waste, further contributing to sustainability efforts.

Applications in Gibraltar

Beverage Industry

Gibraltar’s beverage industry, including bottled water, soft drinks, and alcoholic beverages, can greatly benefit from these machines. The ability to produce large quantities of bottles quickly and efficiently ensures that businesses can meet consumer demand while maintaining high standards of quality.

Pharmaceutical Sector

The pharmaceutical sector requires precise and hygienic packaging solutions. Fully automatic plastic bottle making machines ensure that bottles are produced to exact specifications, reducing the risk of contamination and ensuring the safety of pharmaceutical products.

Cosmetics and Personal Care

The cosmetics and personal care industry also demands high-quality packaging solutions. These machines can produce a variety of bottle shapes and sizes, catering to the diverse needs of this sector. The consistency and quality offered by automated machines ensure that products are presented attractively and safely.

Small and Medium Enterprises (SMEs)

SMEs in Gibraltar can benefit from the flexibility and cost-effectiveness of semi-automatic PET bottle blowing machines. These machines allow smaller businesses to scale up production without significant investment, helping them compete in the market and grow their operations.

Technical Specifications and Innovations

Fully Automatic Plastic Bottle Making Machine 2 Cavity

1. Production Capacity: Depending on the model, these machines can produce thousands of bottles per hour, significantly boosting productivity.
2. Control Systems: Equipped with advanced control systems, including touch screen interfaces, programmable logic controllers (PLCs), and automated monitoring systems.
3. Material Compatibility: Capable of working with various types of plastic materials, including PET, ensuring versatility in production.
4. Cooling Systems: Advanced cooling systems ensure that the bottles are formed quickly and efficiently, maintaining the integrity of the material.
5. Blow Molding Technology: Utilizes state-of-the-art blow molding technology to ensure precise and efficient bottle formation.

Semi-Automatic PET Bottle Blowing Machine

1. Production Capacity: Suitable for smaller production runs, with capacities ranging from a few hundred to a few thousand bottles per hour.
2. Manual and Automated Integration: Combines manual loading and unloading with automated blowing processes, providing flexibility and control over production.
3. Material Compatibility: Designed to work with PET materials, ensuring high-quality and durable bottles.
4. Compact Design: Space-efficient design makes it ideal for businesses with limited production space.
5. Ease of Operation: User-friendly controls and interfaces make it easy to operate, even for those with minimal technical experience.

Installation, Maintenance, and Support

Installation Services

Super Power Pack Systems offers comprehensive installation services to ensure that your machines are set up correctly and efficiently. Our team of highly trained professionals will handle the installation process, ensuring that your equipment is ready to operate at peak performance.

Maintenance and Repair

Regular maintenance is crucial to keep your machines running smoothly and efficiently. Super Power Pack Systems provides ongoing maintenance and repair services, ensuring that any issues are addressed promptly and minimizing downtime. Our team is available 24/7 to assist with any technical support needs, ensuring that your operations run seamlessly.

Customer Support

Customer satisfaction is a top priority at Super Power Pack Systems. Our dedicated customer support team is available around the clock to answer any questions or concerns you may have. Whether you need technical assistance, parts replacement, or general information, we are here to help.

Success Stories and Case Studies

Beverage Company in Gibraltar

A leading beverage company in Gibraltar recently invested in a fully automatic plastic bottle making machine from Super Power Pack Systems. The 2-cavity design allowed them to double their production capacity, meeting the increasing demand for their products. The energy-efficient design also resulted in significant cost savings, allowing the company to reinvest in further growth and expansion.

Pharmaceutical Manufacturer

A pharmaceutical manufacturer in Gibraltar faced challenges with maintaining the consistency and quality of their packaging. By switching to a fully automatic plastic bottle making machine, they were able to produce bottles that met stringent quality standards, reducing the risk of contamination and ensuring the safety of their products. The advanced technology also streamlined their production process, increasing efficiency and reducing costs.

Small Cosmetics Business

A small cosmetics business in Gibraltar opted for a semi-automatic PET bottle blowing machine to expand their production capabilities. The cost-effective solution allowed them to scale up their operations without a significant investment. The flexibility of the machine also enabled them to produce a variety of bottle shapes and sizes, catering to their diverse product range. The improved production capacity and quality helped the business grow and compete more effectively in the market.

Future Trends and Innovations

Smart Manufacturing

The future of plastic bottle making machines lies in smart manufacturing. Integration of the Internet of Things (IoT) and artificial intelligence (AI) will enable real-time monitoring and optimization of production processes. Predictive maintenance, advanced analytics, and automated adjustments will further enhance efficiency, reduce downtime, and improve overall productivity.

Sustainable Practices

As environmental concerns continue to rise, there is a growing emphasis on sustainability in the packaging industry. Future innovations in plastic bottle making machines will focus on reducing energy consumption, minimizing waste, and utilizing eco-friendly materials. Advances in recycling technology and biodegradable plastics will also play a crucial role in shaping the industry’s future.

Customization and Flexibility

The demand for customized packaging solutions is increasing, driven by consumer preferences for unique and personalized products. Future machines will offer greater flexibility in terms of design and production capabilities, allowing businesses to cater to diverse customer needs. Modular designs, quick changeover systems, and advanced control technologies will enable seamless customization and adaptability.

Conclusion

The fully automatic plastic bottle making machine with a 2-cavity design and the semi-automatic PET bottle blowing machine offer valuable solutions for businesses in Gibraltar looking to enhance their packaging capabilities. With their advanced technology, high efficiency, and versatility, these machines cater to a wide range of industries, from beverages and pharmaceuticals to cosmetics and personal care.

Super Power Pack Systems is committed to providing top-quality products and services, ensuring that businesses can achieve their production goals efficiently and cost-effectively. With a focus on innovation, quality, and customer satisfaction, Super Power Pack Systems is poised to continue leading the industry and supporting businesses in Gibraltar and beyond in their growth and success.

Investing in these advanced packaging solutions will not only boost production capacity and quality but also contribute to sustainable and efficient manufacturing practices. As the packaging industry continues to evolve, staying ahead of the curve with the latest technology and trends will be crucial for businesses to thrive and succeed in an increasingly competitive market.