Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Bangladesh

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Bangladesh and supply

Why Bangladesh for Juice bottle filling machine ?

Bangladesh, to the east of India on the Bay of Bengal, is a South Asian country marked by lush greenery and many waterways. Its Padma (Ganges), Meghna and Jamuna rivers create fertile plains, and travel by boat is common. On the southern coast, the Sundarbans, an enormous mangrove forest shared with Eastern India, is home to the royal Bengal tiger.

Hot Juice Filling Machine: Revolutionizing Small Scale Juice Bottling in Bangladesh

Bangladesh, a country with a burgeoning beverage industry, has witnessed a significant rise in demand for high-quality fruit juices. This demand has spurred the need for efficient, reliable, and versatile juice bottling equipment. Enter the hot juice filling machine, a game-changer in the realm of small-scale juice bottling. This article delves into the specifics of fruit juice bottle filling machines, their advantages, and their impact on the juice bottling industry in Bangladesh.

The Rise of Juice Consumption in Bangladesh

Over the past decade, Bangladesh has seen a substantial increase in the consumption of fruit juices. Factors contributing to this trend include a growing middle class, heightened health consciousness, and the tropical climate that makes refreshing beverages highly desirable. As the market expands, so does the need for advanced bottling solutions that cater to both large-scale manufacturers and small-scale entrepreneurs.

Understanding Hot Juice Filling Machines

Hot juice filling machines are specialized equipment designed to fill fruit juice into bottles at high temperatures. This process not only ensures that the juice is properly sterilized but also preserves its natural flavors and nutrients. These machines are integral to maintaining the quality and safety of bottled juices, making them a preferred choice for juice manufacturers in Bangladesh.

Key Features of Hot Juice Filling Machines

1. Temperature Control: One of the standout features of hot juice filling machines is their ability to maintain precise temperature control. This is crucial for ensuring that the juice is filled at the optimal temperature, which aids in sterilization and preservation.
2. Automated Operation: Modern hot juice filling machines are equipped with advanced automation capabilities. This not only enhances efficiency but also reduces the likelihood of human error, ensuring consistent quality in every bottle.
3. Versatility: These machines can handle a wide range of bottle sizes and shapes, making them ideal for small-scale operations that might need to cater to diverse packaging requirements.
4. High Throughput: Despite being suitable for small-scale operations, hot juice filling machines are capable of handling high throughput, allowing manufacturers to meet increasing demand without compromising on quality.
5. Durability and Reliability: Built with robust materials and designed for long-term use, these machines are a sound investment for any juice bottling business.

Advantages of Using Hot Juice Filling Machines

1. Enhanced Product Safety: By filling juice at high temperatures, these machines effectively eliminate harmful microorganisms, ensuring that the final product is safe for consumption.
2. Preservation of Nutrients and Flavor: The controlled filling process helps preserve the essential nutrients and natural flavors of the fruit juice, resulting in a superior quality product.
3. Efficiency and Cost-Effectiveness: Automated hot juice filling machines streamline the bottling process, reducing labor costs and increasing overall efficiency.
4. Scalability: For small-scale businesses looking to expand, hot juice filling machines offer scalability. They can easily be integrated into larger production lines as the business grows.
5. Compliance with Standards: These machines help manufacturers comply with stringent food safety and quality standards, which is crucial for both local and international markets.

The Small-Scale Juice Bottling Industry in Bangladesh

The small-scale juice bottling industry in Bangladesh is vibrant and rapidly evolving. Entrepreneurs and small business owners are increasingly entering this lucrative market, driven by the high demand for fresh and natural fruit juices. However, one of the significant challenges they face is finding the right equipment that balances quality, efficiency, and cost.

Hot juice filling machines address this challenge effectively. They provide small-scale bottlers with the tools they need to produce high-quality juice that meets market standards. Moreover, the relatively lower cost of these machines compared to large-scale industrial equipment makes them accessible to small businesses.

Case Study: Successful Implementation in Bangladesh

One notable example of the successful implementation of hot juice filling machines in Bangladesh is the story of a local fruit juice manufacturer in Dhaka. This small-scale business started with manual bottling processes, which were labor-intensive and inconsistent. The introduction of a hot juice filling machine revolutionized their operations.

With the new equipment, they were able to increase production capacity significantly. The automated process reduced labor costs and minimized errors, leading to a more consistent and high-quality product. This, in turn, helped them secure contracts with local supermarkets and expand their distribution network.

Choosing the Right Hot Juice Filling Machine

When selecting a hot juice filling machine, there are several factors to consider:

1. Production Capacity: Determine the production capacity you require. Small-scale operations might not need the same capacity as larger manufacturers, but planning for future growth is essential.
2. Bottle Compatibility: Ensure the machine can handle the types of bottles you intend to use. Versatility in bottle sizes and shapes can be a significant advantage.
3. Ease of Maintenance: Regular maintenance is crucial for the longevity of the machine. Choose a model that is easy to clean and maintain.
4. Brand Reputation: Opt for machines from reputable manufacturers known for their quality and reliability. Check reviews and seek recommendations from industry peers.
5. Cost: While it’s essential to stay within budget, consider the long-term benefits and potential return on investment. Sometimes, spending a bit more upfront can lead to significant savings and efficiency gains down the line.

The Future of Juice Bottling in Bangladesh

The future of the juice bottling industry in Bangladesh looks promising. With the increasing demand for healthy and natural beverages, the market is poised for growth. Small-scale manufacturers, equipped with advanced technology like hot juice filling machines, are well-positioned to capitalize on this trend.

Innovations in packaging, such as eco-friendly materials and smart packaging solutions, are also likely to play a crucial role in shaping the industry. As consumers become more environmentally conscious, businesses that adopt sustainable practices will have a competitive edge.

Furthermore, the government’s focus on promoting small and medium enterprises (SMEs) through various incentives and support programs is expected to boost the sector. By leveraging these opportunities and investing in modern bottling equipment, small-scale juice manufacturers in Bangladesh can thrive in the competitive market.

Conclusion

Hot juice filling machines are transforming the small-scale juice bottling industry in Bangladesh. These machines offer numerous benefits, including enhanced product safety, efficiency, and scalability. For entrepreneurs and small business owners, investing in this technology can lead to significant improvements in production capacity and product quality, enabling them to meet the growing demand for high-quality fruit juices.

As the industry continues to evolve, staying abreast of technological advancements and market trends will be crucial for success. By embracing innovation and maintaining a focus on quality, small-scale juice bottlers in Bangladesh can look forward to a bright and prosperous future.

Cities We Supply :

• Dhaka
• Chittagong
• Khulna
• Rajshahi
• Sylhet
• Barisal
• Rangpur
• Comilla
• Narayanganj
• Gazipur