Juice Bottle Filling Machine

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Barbados

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Barbados and supply

Why Barbados for Juice bottle filling machine ?

Barbados is an eastern Caribbean island and an independent British Commonwealth nation. Bridgetown, the capital, is a cruise-ship port with colonial buildings and Nidhe Israel, a synagogue founded in 1654. Around the island are beaches, botanical gardens, the Harrison’s Cave formation, and 17th-century plantation houses like St. Nicholas Abbey. Local traditions include afternoon tea and cricket, the national sport.

Juice Bottle Filling Machine in Barbados: Enhancing Beverage Production Efficiency

In Barbados, the demand for efficient and reliable juice bottle filling machines has been steadily rising as the beverage industry expands to meet local and international market demands. Juice production, a significant segment of the beverage market, requires precise and hygienic bottling processes to maintain product quality and consumer satisfaction. Manufacturers in Barbados are increasingly turning to advanced filling machine technologies to streamline operations, increase productivity, and ensure compliance with stringent quality standards.

Introduction to Juice Bottle Filling Machines

Juice bottle filling machines play a crucial role in the beverage manufacturing process by automating the filling, capping, and labeling of juice bottles. These machines are designed to handle various types of juice, including natural fruit juices, concentrates, and flavored drinks, with precision and efficiency. In Barbados, where the demand for high-quality juices continues to grow, investing in state-of-the-art filling machines can significantly enhance production capabilities and market competitiveness.

Benefits of Using Juice Bottle Filling Machines

1. Precision and Accuracy: Modern juice bottle filling machines utilize advanced technology to ensure precise filling volumes, minimizing product wastage and maximizing yield.
2. Efficiency: Automated filling machines can significantly increase production speeds, allowing manufacturers in Barbados to meet growing consumer demand without compromising on quality.
3. Hygiene and Sanitation: Hygienic design features of these machines ensure that juice products are filled in a clean and sterile environment, reducing the risk of contamination and ensuring compliance with food safety regulations.
4. Versatility: Juice bottle filling machines are versatile and can accommodate a wide range of bottle sizes, shapes, and types, catering to the diverse needs of beverage manufacturers in Barbados.
5. Cost-effectiveness: By reducing manual labor and minimizing product losses, filling machines contribute to cost savings over the long term, making them a prudent investment for businesses aiming to optimize their operations.

Types of Juice Bottle Filling Machines

There are several types of juice bottle filling machines available on the market, each suited to different production volumes and operational requirements:

• Automatic Gravity Fillers: Ideal for filling thin liquids like natural fruit juices, these machines use gravity to fill bottles accurately and efficiently.
• Piston Fillers: Suitable for thicker juices and concentrates, piston fillers use a piston-driven mechanism to precisely control filling volumes.
• Rotary Fillers: Designed for high-speed production lines, rotary fillers can fill multiple bottles simultaneously, maximizing throughput and efficiency.
• Vacuum Fillers: Used for filling juices that require a controlled atmosphere, vacuum fillers remove excess air from the bottle before filling to preserve product freshness.

Key Features to Consider When Choosing a Juice Bottle Filling Machine

When selecting a juice bottle filling machine for your manufacturing facility in Barbados, it’s essential to consider the following key features:

• Capacity and Production Speed: Choose a machine that can meet your production requirements without compromising on speed or efficiency.
• Flexibility: Opt for a machine that can handle different bottle sizes, shapes, and materials to accommodate diverse product lines and packaging needs.
• Hygiene Standards: Ensure that the machine complies with international hygiene and sanitation standards, such as FDA and CE certifications, to guarantee product safety and quality.
• Ease of Maintenance: Select a filling machine that is easy to clean and maintain, minimizing downtime and maximizing operational uptime.

Challenges in Implementing Juice Bottle Filling Machines in Barbados

While juice bottle filling machines offer numerous benefits, their implementation in Barbados may present certain challenges:

• Initial Investment: The upfront cost of purchasing and installing a filling machine can be significant for smaller juice manufacturers in Barbados.
• Technical Expertise: Operating and maintaining advanced filling machines may require specialized technical knowledge and training, which could pose a challenge for some businesses.
• Infrastructure: Ensuring reliable power supply and adequate infrastructure to support automated production processes is crucial for seamless operation.
• Regulatory Compliance: Meeting local and international regulatory requirements for food and beverage manufacturing, including labeling and packaging standards, can be complex and require careful adherence.

Conclusion: Future of Juice Bottle Filling Machines in Barbados

As the beverage industry in Barbados continues to evolve and expand, the role of advanced juice bottle filling machines will become increasingly vital. These machines not only enhance operational efficiency and product quality but also position local manufacturers to compete effectively in both regional and global markets. By investing in modern filling technologies, beverage companies in Barbados can meet growing consumer expectations for high-quality, hygienic, and innovative juice products, driving industry growth and economic development.

In conclusion, the adoption of juice bottle filling machines represents a strategic investment for beverage manufacturers in Barbados looking to optimize their production processes and capitalize on emerging market opportunities. With the right machine selection and implementation strategy, businesses can achieve significant improvements in productivity, quality control, and market competitiveness, contributing to the overall advancement of the beverage industry in Barbados and beyond.

Cities We Supply :

• Bridgetown
• Speightstown
• Oistins
• Holetown
• Bathsheba
• The Crane
• Dover
• Rockley