Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Cabo Verde

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Cabo Verde and supply

Why Cabo Verde for Juice bottle filling machine ?

Cape Verde or Cabo Verde, officially the Republic of Cabo Verde, is an archipelago and island country in the central Atlantic Ocean, consisting of ten volcanic islands with a combined land area of about 4,033 square kilometres.

Hot Juice Filling Machine for Fruit Juice Bottling: Ideal Small Scale Juice Bottling Equipment in Cabo Verde

Introduction

In the picturesque archipelago of Cabo Verde, where fresh fruits are abundant, the demand for quality juice bottling solutions is on the rise. Entrepreneurs and small-scale businesses are increasingly looking for efficient, reliable, and cost-effective bottling equipment to meet the growing market needs. One of the most sought-after solutions is the hot juice filling machine, particularly designed for fruit juice bottling. This article delves into the benefits, features, and applications of hot juice filling machines, focusing on their suitability for small-scale juice bottling operations in Cabo Verde.

Understanding Hot Juice Filling Machines

Hot juice filling machines are specialized equipment used for bottling various types of fruit juices. They operate by filling bottles with juice that has been heated to a specific temperature to ensure sterilization and prolong shelf life. This process is crucial in preserving the natural flavors and nutritional value of the juice while preventing contamination.

Key Features of Hot Juice Filling Machines

1. Temperature Control: These machines come equipped with advanced temperature control systems to maintain the optimal filling temperature. This ensures the juice remains sterile and safe for consumption.
2. High Efficiency: Designed for high-speed operations, these machines can fill multiple bottles per minute, making them ideal for small to medium-scale production.
3. Versatility: Hot juice filling machines can handle various bottle sizes and shapes, offering flexibility for businesses catering to different market segments.
4. User-Friendly Interface: Modern machines are designed with intuitive controls, making them easy to operate and reducing the need for extensive training.
5. Durability: Constructed from high-quality materials, these machines are built to withstand the rigors of continuous operation, ensuring long-term reliability.

Benefits of Using Hot Juice Filling Machines

1. Preservation of Juice Quality: By filling the juice at high temperatures, these machines help in preserving the natural taste and nutritional value of the juice.
2. Extended Shelf Life: The hot filling process significantly reduces the risk of microbial contamination, thus extending the shelf life of the bottled juice.
3. Cost-Effectiveness: For small-scale producers, investing in a hot juice filling machine can be a cost-effective solution, reducing dependency on manual labor and increasing production efficiency.
4. Consistency: Automated filling ensures uniformity in the quantity of juice in each bottle, maintaining product consistency and customer satisfaction.
5. Scalability: As the business grows, hot juice filling machines can easily be integrated with other packaging systems, allowing for seamless scalability.

Why Choose Hot Juice Filling Machines for Small Scale Juice Bottling in Cabo Verde?

Cabo Verde, with its rich agricultural landscape, offers a plethora of fresh fruits year-round. The local juice market is burgeoning, driven by both local consumption and tourism. Here’s why hot juice filling machines are particularly advantageous for small-scale bottlers in Cabo Verde:

1. Maximizing Local Produce: Utilizing fresh, locally-sourced fruits, producers can offer high-quality, fresh juice, tapping into the growing demand for natural and organic products.
2. Tourism Boost: With a steady influx of tourists, there’s a constant demand for bottled beverages. Efficient bottling solutions can help small businesses meet this demand effectively.
3. Supporting Local Economy: Investing in juice bottling equipment supports local agriculture and business, fostering economic growth.
4. Environmental Benefits: By bottling locally, businesses can reduce their carbon footprint associated with importing bottled juices, promoting environmental sustainability.

Steps to Implement Hot Juice Filling Equipment in Small Scale Operations

1. Assessing Needs: Understand the production requirements, including the type and volume of juice to be bottled.
2. Choosing the Right Machine: Select a machine that fits the production scale and has the necessary features for your specific juice bottling needs.
3. Setting Up the Production Line: Ensure that the bottling area meets hygiene standards and is equipped with the necessary infrastructure for efficient operations.
4. Training Staff: Provide adequate training for operators to ensure smooth and efficient machine operation.
5. Quality Control: Implement stringent quality control measures to ensure the juice meets safety and quality standards.

Case Study: Successful Implementation in Cabo Verde

To illustrate the impact of hot juice filling machines, let’s consider a hypothetical case study of a small juice bottling business in Cabo Verde.

Background: A local entrepreneur sources fresh mangoes and papayas from local farmers to produce tropical fruit juice. Initially, the bottling was done manually, which was time-consuming and inconsistent.

Challenges:

• High labor costs
• Inconsistent product quality
• Limited production capacity

Solution: The entrepreneur invested in a hot juice filling machine, which transformed the production process.

Results:

• Increased Efficiency: The bottling speed increased significantly, allowing for a higher production volume.
• Improved Quality: The juice maintained its fresh taste and nutritional value, with an extended shelf life.
• Cost Savings: Reduced labor costs and minimized waste led to overall cost savings.
• Market Expansion: With increased production capacity, the business expanded its market reach, catering to both local customers and tourists.

Future Trends in Juice Bottling in Cabo Verde

1. Sustainable Packaging: There is a growing trend towards using eco-friendly packaging materials, which can complement the use of hot juice filling machines.
2. Health-Oriented Products: Consumers are increasingly seeking health-oriented beverages, driving the demand for natural and minimally processed juices.
3. Technological Advancements: Ongoing advancements in filling technology will continue to enhance the efficiency and versatility of juice bottling machines.

Conclusion

Hot juice filling machines represent a significant advancement for small-scale juice bottling operations in Cabo Verde. These machines offer a range of benefits, including enhanced efficiency, product quality, and cost-effectiveness, making them an ideal choice for local entrepreneurs. By leveraging this technology, businesses can maximize the use of local produce, support the local economy, and meet the growing demand for high-quality, fresh juices. With continued innovation and a focus on sustainability, the future of juice bottling in Cabo Verde looks promising.

About Super Power Pack Systems

Super Power Pack Systems, led by the experienced Mr. Govind Dudi, is a leading manufacturer of packaging machinery, including hot juice filling machines. With over 15 years of industry experience, the company is dedicated to innovation, quality, and customer satisfaction. Equipped with state-of-the-art manufacturing facilities and a robust R&D center, Super Power Pack Systems provides top-quality, reliable, and efficient packaging solutions to clients worldwide. Whether you are a small-scale bottler in Cabo Verde or a large-scale producer, Super Power Pack Systems offers the technology and support you need to succeed.

Cities We Supply :

• Praia
• Mindelo
• Santa Maria
• Assomada
• Espargos
• Porto Novo
• Tarrafal
• Pedra Badejo
• Ribeira Grande
• Vila do Maio