Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Congo (Brazzaville)

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Congo (Brazzaville) and supply

Why Congo (Brazzaville) for Juice bottle filling machine ?

The Republic of the Congo, also called Congo-Brazzaville, is a central African nation with rainforest reserves that are habitats for gorillas. Its capital city, Brazzaville, lies across the Congo River from Kinshasa, the capital of neighboring Democratic Republic of the Congo. Brazzaville’s highlights include traditional craft markets and the mid-20th-century Basilique Sainte-Anne, with a green-tiled roof and spire.

Hot Juice Filling Machine: Revolutionizing Fruit Juice Bottling in Congo (Brazzaville)

Introduction to Juice Bottling Equipment

In the heart of Africa, Congo (Brazzaville) is experiencing a significant transformation in its beverage industry, particularly in the fruit juice sector. This change is primarily driven by the introduction of advanced hot juice filling machines and small-scale juice bottling equipment. These machines are designed to meet the growing demand for high-quality, hygienic, and efficiently bottled fruit juices. As the market evolves, manufacturers and entrepreneurs in Congo (Brazzaville) are increasingly adopting these state-of-the-art technologies to enhance their production capabilities and meet consumer expectations.

The Importance of Hot Juice Filling Machines

Hot juice filling machines are crucial for maintaining the quality and safety of fruit juices. These machines fill juice bottles at high temperatures, which helps in pasteurizing the juice and extending its shelf life without the need for added preservatives. This process ensures that the nutritional value and natural flavor of the juice are preserved, providing consumers with a healthier and more enjoyable product.

In Congo (Brazzaville), the adoption of hot juice filling machines is not just a trend but a necessity. The hot climate and varying storage conditions make it imperative to use technologies that can guarantee the longevity and safety of perishable products like fruit juice. By implementing hot juice filling machines, producers can minimize the risk of contamination and spoilage, ensuring that their products remain fresh and safe for consumption.

Features and Benefits of Modern Fruit Juice Bottle Filling Machines

Modern fruit juice bottle filling machines come with a variety of features that enhance their efficiency and functionality. These machines are designed to handle different types of juices, including those with pulp, ensuring versatility in production. Key features include:

1. Automatic Operation: Most modern machines are fully automated, reducing the need for manual intervention and minimizing human error. This leads to consistent filling volumes and better hygiene.
2. High-Speed Filling: Advanced machines can fill hundreds of bottles per minute, significantly increasing production capacity and meeting high demand efficiently.
3. Precise Filling Technology: Precision is critical in juice bottling. These machines use advanced technology to ensure each bottle is filled to the exact required level, reducing waste and ensuring uniformity.
4. Easy Cleaning and Maintenance: Hygiene is paramount in the food and beverage industry. These machines are designed for easy cleaning and maintenance, with parts that can be easily disassembled and sanitized.
5. Energy Efficiency: Modern juice filling machines are built to be energy efficient, reducing operational costs and environmental impact.

Small-Scale Juice Bottling Equipment: Empowering Local Entrepreneurs

For small-scale producers in Congo (Brazzaville), investing in large-scale bottling equipment may not be feasible. This is where small-scale juice bottling equipment plays a crucial role. These machines are affordable, easy to operate, and perfect for startups or small businesses looking to enter the fruit juice market.

Small-scale bottling equipment allows local entrepreneurs to produce high-quality fruit juice without the need for significant capital investment. These machines are designed to be compact and versatile, capable of handling various bottle sizes and juice types. By using small-scale equipment, local businesses can test the market, refine their products, and gradually scale up their operations.

Case Study: The Impact of Juice Bottling Equipment in Congo (Brazzaville)

Let’s explore a hypothetical case study of a small fruit juice company in Congo (Brazzaville) that implemented modern juice bottling equipment. This company, “Tropical Delight Juices,” started as a small venture, producing fresh fruit juice from locally sourced fruits.

Initial Challenges:

Initially, Tropical Delight Juices faced several challenges, including inconsistent product quality, short shelf life, and limited production capacity. These issues hindered their ability to expand and meet growing consumer demand.

Adopting Hot Juice Filling Machines:

To address these challenges, Tropical Delight Juices invested in a hot juice filling machine. This decision revolutionized their production process. The machine’s high-speed filling capability allowed them to increase their output significantly. The hot filling process ensured that their juices were pasteurized, extending the shelf life and maintaining the juices’ natural flavors and nutritional value.

Benefits Realized:

1. Increased Production Capacity: The company could now produce larger quantities of juice in a shorter period, meeting market demand effectively.
2. Enhanced Product Quality: The hot filling process eliminated the need for preservatives, offering consumers a healthier product with natural flavors intact.
3. Extended Shelf Life: The pasteurization effect of hot filling significantly extended the shelf life of their juices, reducing spoilage and increasing profitability.
4. Market Expansion: With the ability to produce more juice and ensure its longevity, Tropical Delight Juices expanded its market reach, supplying to more regions within Congo (Brazzaville) and even exploring export opportunities.

Future Prospects for Juice Bottling in Congo (Brazzaville)

The future of fruit juice bottling in Congo (Brazzaville) looks promising, with increasing investments in advanced bottling technologies. The adoption of hot juice filling machines and small-scale bottling equipment is set to continue, driven by the benefits these technologies offer.

1. Innovation and Development: As technology advances, we can expect even more efficient and versatile juice filling machines. Innovations such as IoT integration and smart sensors could further enhance the precision and efficiency of these machines.
2. Sustainable Practices: There is a growing emphasis on sustainability in the beverage industry. Future bottling equipment is likely to focus on reducing energy consumption, minimizing waste, and using eco-friendly materials.
3. Market Growth: The demand for healthy, natural beverages is increasing globally. Congo (Brazzaville) is well-positioned to tap into this trend, with its rich variety of fruits and growing production capabilities.
4. Support for Local Entrepreneurs: With more accessible and affordable bottling equipment, local entrepreneurs can continue to thrive. This will not only boost the local economy but also promote the consumption of locally produced goods.

Conclusion

The introduction of hot juice filling machines and small-scale juice bottling equipment is transforming the fruit juice industry in Congo (Brazzaville). These technologies are helping producers enhance their product quality, increase production capacity, and expand their market reach. As the industry continues to evolve, the future looks bright for fruit juice bottling in Congo (Brazzaville), with ample opportunities for growth and innovation. By embracing these advancements, local businesses can not only meet the growing consumer demand but also contribute to the overall economic development of the region.

Cities We Supply :

• Brazzaville
• Pointe-Noire
• Dolisie
• Nkayi
• Ouésso
• Impfondo
• Sibiti
• Madingou
• Owando
• Kinkala