Features of Fully Automatic Real juice Packaging line
2000 Litters Function Requirement: Blending with Flavor, water & pulp for making Juice.
Design: Vertical Cylindrical tank with Center Low RPM Stirrer .
The tank shell will be of 2.mm thick S.S. sheets of SS304-
The tank bottom conical will be of 2.5.mm thick S.S. sheets of SS304
The tanks will be supported on S.S three legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is conical type and also connected towards outlet for free and complete drainage of Juice
Juice bottle filling machine in Congo (Kinshasa)
Supper Power Pack Systems, a leading manufacturer of packaging machinery based in Jaipur, India, is renowned for its high-quality and efficient packaging solutions. One of their standout products is the Juice Bottle Filling Machine, designed specifically for the beverage industry. These machines ensure seamless, hygienic, and accurate filling of liquid beverages such as fruit juices, vegetable juices, and other bottled liquids.
As demand for packaged beverages continues to rise globally, including in Congo (Kinshasa), Supper Power Pack Systems offers state-of-the-art solutions that help businesses streamline their production lines and improve efficiency.
These machines are versatile and are used across various segments in the beverage industry, such as:
Supper Power Pack Systems is an established name in the export of packaging machinery to Congo (Kinshasa), where the demand for packaged juice and other beverages is steadily increasing. The company ensures timely delivery and provides solutions tailored to the specific needs of businesses operating in Congo. With their machines’ superior performance, companies in Congo (Kinshasa) can enhance their bottling processes, ensuring faster production, reduced labor costs, and higher-quality products.
For companies in Congo (Kinshasa) looking to boost their juice bottling operations, Supper Power Pack Systems offers reliable, efficient, and high-quality Juice Bottle Filling Machines. With cutting-edge technology, excellent customer support, and competitive pricing, Supper Power Pack Systems is the ideal partner for any juice manufacturing business.
Detail Specification
Pulp receiving/Pectin/Gum Mixing tank
500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can
/Drum
Design: Vertical Cylindrical tank
The tank shell will be of 2 mm thick S.S
Fully Automatic Real juice and synthetic
juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )
(Hot Filling process)
8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.
In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM
Cooling tunnel use for bottle cooling
C.I.P pipe line For juice plant
S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304
C.I.P spray ball used in tank
Interconnecting S.S. Pipes and Fittings —
SS 304 for juice plant
S.S. Pipes and Fittings for the equipment.
The piping will be 25 mm as applicable based on the flow rate requirements. The fittings
will be of TC end standard.
Online ink jet coding machine
Online Digital Video Jet 3 Line Ink jet coding/ Printing machine
Online Steam shrink tunnel with steam
generator
mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve
Semi auto bulk shrink wrapping machine
with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc
Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed
Output 3 to 5 Packets/Min.
that has an equal heat distribution with beautiful and secure shrinkage effect
heat insulation treatment with good insulating properly, quick temperature rise and energy saving
Unique thermal passage with centrifugal thermal air circulation system
sheets of SS304-
The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.
All SS surfaces will matt polished to 220 grit, ground & smooth.
The Tank will be provided with following accessories
No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)
Three Nos S.S. adjustable heavy duty ball feet for level adjustment.
S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.
Side Drain with Valve
ONLINE PESTURISER FOR JUICE
( 1000 ltr /hr) (PLATE HEAT EXCHANGER)
PHE type with SS 316 plates with glue less food grade EPDM gaskets,
Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg
heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr
Return Juice PHE For Homogenizer
Cooling tower Cooling tower for cooling
tunnel with circulation pump
Boiler Wood Fired Boiler For Pasteurizing
and homogenizing process of juice
Chimney and Pressure reducing System
Chimney
Pressure reducing System
HIGH PRESSURE HOMOGENIZER FOR
JUICE (1000 ltr /hr)Two stage homogenizer design.
Maximum Pressure : 200 Bar
Operating Pressure : 175 Bar No. of Plunger :3
MOC of Plunger: Special Alloy with hard chrome plated
Homogenizer Speed : 275 SPM (Suitable for Continuous duty)
Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)
The Body : The body of the Homogenizer casing is made out of C. Iron.
M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)
Type of Suction & dis. Valve: Ball type suitable for Fruit Juice
M 0 C of suction & dis. valve : AISI 304 with Satellite.
Temperature holding system Holding tube
is designed for continuous holding of the product for 20/30
sec, at the pasteurization temperature.
Holding tube is of tubular design
made of SS 316 seamless tube with suitable
number of bend
Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI
PINEAPPLE
LITCHI FRUIT
ORANGE
GRAPES Packaging line
What we do?
We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Congo (Kinshasa)
Call us or fill the form for more information.
What we do ? we Juice bottle filling machine in Congo (Kinshasa) and supply
Commissioning & After-sales Service
1.We make accurate factory layout design according to customer’s factory size; if the customer needed, we could make workshop design with electricity power, Aircumeresur supply, Plastic Rolles, material storage,packing meterial final storages, worker’s restroom, etc.
2.After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.
3.1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4.Our engineers have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5.It normally costs 5 days for the commissioning service, and we supply 1 year Warranty from the date of completion of commissioning service.
6.The engineer’s round-trip flight tickets, accommodation and daily salary 8000 are on client’s account.
Note-
Supervision charges for Installation & commissioning
Extra as per quoted in our technical offer.
The customer will ensure that the equipment have been placed at site & necessary connections are completed before
the call for commissioning has been made. You will have to provide to & fro, & lodging & boarding during the stay of
our engineer.
If the additional visit is required by the engineering then additional charges would be of Rs. 3500/- per day per person
per man hours
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Why Congo (Kinshasa) for Juice bottle filling machine ?
The Democratic Republic of the Congo is a country in Central Africa bordered to the west by the South Atlantic Ocean. By area, the DRC is the second-largest country in Africa and the 11th-largest in the world. Wikipedia
The beverage industry in Congo (Kinshasa) is experiencing significant growth, driven by a burgeoning demand for ready-to-drink beverages, including juices. As a result, the need for efficient, reliable, and advanced juice bottle filling machines has never been more critical. This article explores the importance of juice bottle filling machines in Congo (Kinshasa), highlighting their features, benefits, and the key factors to consider when choosing the right machine for your business.
Juice bottle filling machines are specialized equipment designed to fill bottles with juice efficiently and accurately. These machines come in various configurations and capacities to cater to different production scales, from small-scale operations to large industrial plants. The primary function of these machines is to ensure that each bottle is filled with the precise amount of juice, maintaining consistency and quality across all units.
Congo (Kinshasa), officially known as the Democratic Republic of the Congo, has a growing market for bottled beverages. The tropical climate and increasing health awareness among consumers drive the demand for fruit juices. Juice bottle filling machines play a crucial role in meeting this demand by providing a means for efficient production, ensuring that manufacturers can keep up with market needs.
One of the most significant advantages of juice bottle filling machines is their ability to enhance production efficiency. Manual filling processes are time-consuming and prone to errors, leading to inconsistencies in product quality. Automated filling machines, on the other hand, streamline the process, allowing for faster production rates and minimizing human error. This efficiency is vital for manufacturers in Congo (Kinshasa) who aim to meet the increasing demand for juice products.
Maintaining product quality and consistency is crucial in the beverage industry. Juice bottle filling machines are designed to fill each bottle with the exact quantity of juice, ensuring uniformity across all products. This precision helps maintain the flavor, appearance, and overall quality of the juice, which is essential for building consumer trust and brand reputation.
While the initial investment in juice bottle filling machines may be significant, the long-term benefits outweigh the costs. Automated machines reduce the need for manual labor, which lowers operational costs over time. Additionally, these machines are designed to minimize waste, further contributing to cost savings. For businesses in Congo (Kinshasa), this means more efficient production with lower overheads.
The beverage industry is subject to stringent regulatory standards to ensure the safety and quality of products. Juice bottle filling machines are equipped with features that help manufacturers comply with these regulations. For instance, many machines include sanitation and sterilization functions to maintain hygiene during the filling process. Adhering to regulatory standards is crucial for manufacturers in Congo (Kinshasa) to avoid penalties and ensure consumer safety.
When selecting a juice bottle filling machine, it’s essential to consider the key features that will best meet your production needs. Here are some critical aspects to look for:
Juice bottle filling machines come in different automation levels, including semi-automatic and fully automatic systems. Fully automatic machines are ideal for large-scale production as they require minimal human intervention and offer higher production rates. Semi-automatic machines are suitable for smaller operations or businesses just starting in the industry.
The filling technology used by the machine is another crucial factor. Common filling technologies include gravity filling, piston filling, and vacuum filling. Gravity filling is suitable for non-carbonated liquids like juice, ensuring a smooth and consistent fill. Piston filling is ideal for thicker juices or those with pulp, providing accurate volumetric filling.
The speed and capacity of the filling machine are critical for meeting production demands. Machines with higher speeds can fill more bottles per minute, increasing overall productivity. It’s essential to choose a machine that aligns with your production scale to ensure efficient operations.
Maintaining hygiene is paramount in the beverage industry. Look for machines that offer easy cleaning and sterilization features. Some machines come with CIP (Clean-in-Place) systems that allow for automatic cleaning without disassembly, saving time and ensuring thorough sanitation.
Every juice product has unique requirements, so having a machine that offers customization options is beneficial. This can include adjustable filling volumes, different nozzle sizes, and compatibility with various bottle shapes and sizes. Customizable machines provide flexibility and adaptability to changing production needs.
Juice bottle filling machines significantly boost production capabilities by automating the filling process. This allows manufacturers to produce larger quantities of juice in a shorter time frame, meeting market demand efficiently. For businesses in Congo (Kinshasa), this means the ability to scale operations and increase market share.
Consistent and accurate filling ensures that each bottle of juice maintains the same quality. This consistency is crucial for consumer satisfaction and brand loyalty. Automated machines reduce the risk of contamination and human error, resulting in a higher quality product.
Automation streamlines the production process, reducing the need for manual labor and minimizing downtime. This efficiency leads to lower operational costs and higher profitability. Businesses can allocate resources more effectively, focusing on other critical areas such as marketing and distribution.
Juice bottle filling machines help manufacturers comply with industry standards and regulations. Features such as sanitation systems and precise filling mechanisms ensure that products meet safety and quality requirements. Compliance is essential for building consumer trust and avoiding regulatory issues.
Modern juice bottle filling machines are designed with sustainability in mind. Many machines are energy-efficient and reduce waste, supporting environmentally-friendly production practices. This is increasingly important as consumers and regulatory bodies emphasize sustainable business practices.
Selecting the right juice bottle filling machine is a critical decision for any manufacturer. Here are some factors to consider:
Assess your production scale and choose a machine that matches your output requirements. Overestimating or underestimating your needs can lead to inefficiencies and increased costs.
Determine your budget for the machine, considering both initial investment and long-term operational costs. While fully automatic machines may have higher upfront costs, they often result in greater savings over time.
Invest in a machine from a reputable manufacturer known for reliability and durability. Reliable machines reduce downtime and maintenance costs, ensuring continuous production.
Choose a manufacturer that offers comprehensive after-sales support, including installation, maintenance, and repair services. Reliable customer support is crucial for addressing any issues that may arise and ensuring the smooth operation of your machine.
Stay updated on the latest technological advancements in filling machines. Modern features such as touchscreen controls, real-time monitoring, and IoT connectivity can enhance efficiency and ease of use.
Juice bottle filling machines are indispensable for the beverage industry in Congo (Kinshasa). These machines enhance production efficiency, ensure product quality, reduce operational costs, and help manufacturers comply with regulatory standards. By investing in the right machine, businesses can scale their operations, meet market demand, and build a strong reputation for quality and reliability.
Super Power Pack Systems, a leading packaging machine manufacturer, offers state-of-the-art juice bottle filling machines designed to meet the needs of businesses in Congo (Kinshasa) and beyond. With a focus on innovation, quality, and customer satisfaction, Super Power Pack Systems provides reliable solutions to help manufacturers thrive in the competitive beverage market.
Whether you are a small-scale producer or a large industrial plant, choosing the right juice bottle filling machine is crucial for your success. Consider your production needs, budget, and the features that will best support your operations. By making an informed decision, you can ensure efficient production, high-quality products, and sustained growth in the dynamic beverage industry of Congo (Kinshasa).
Cities We Supply :
We are India Based Packaging Machine manufacturer company with state of Art Manufacturing unit fully equipped with Most Advanced Research and Development center and specialized manpower, well known for Precision, Fast delivery and prompt customer care support of 24/7. We provide machine to all countries of World. Recent Exports were in Australia, Canada, UK, USA, Nigeria, Uganda, Turkey, Singapore, New Zealand, France, Spain, Italy..
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
We have a dedicated team for customer support which is available for 24 hours and 7 days. You can contact us via, Phone, Email, Call or whats-app.
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
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Supper Power Pack Systems Developed by Supper Power Pack Systems & Packing Machine World
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