Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Cyprus

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Cyprus and supply

Why Cyprus for Juice bottle filling machine ?

Cyprus, officially the Republic of Cyprus, is an island country located south of the Anatolian Peninsula in the eastern Mediterranean Sea. It is geographically in Western Asia, but its cultural ties and geopolitics are overwhelmingly Southeastern European.

In the vibrant and sunny island nation of Cyprus, the demand for refreshing and nutritious fruit juice is on the rise. To meet this growing demand, businesses need reliable and efficient solutions for bottling their juices. This is where advanced technology in juice filling machines comes into play. From small-scale operations to larger enterprises, the right equipment can make a significant difference in production efficiency and product quality. This article delves into the specifics of hot juice filling machines, fruit juice bottle filling machines, and small-scale juice bottling equipment, highlighting their importance, functionality, and benefits in the Cypriot market.

The Growing Juice Market in Cyprus

Cyprus is renowned for its abundant citrus groves and a wide variety of fruits, making it a prime location for the production of fresh fruit juices. As consumers become more health-conscious, the demand for natural and preservative-free juices has surged. This trend has created opportunities for both new and established juice producers to expand their operations. To capitalize on this opportunity, businesses need efficient bottling solutions that ensure the freshness and quality of their products.

Hot Juice Filling Machines: An Overview

Hot juice filling machines are designed to fill juice at high temperatures to ensure sterility and extend the shelf life of the product. These machines are essential for producers who aim to deliver juices that are free from preservatives and additives. By filling the juice at high temperatures, any potential microbial contamination is eliminated, ensuring a safe and high-quality product.

Key Features of Hot Juice Filling Machines

1. Temperature Control: The ability to maintain and control the filling temperature is crucial. Hot juice filling machines come equipped with advanced temperature control systems to ensure the juice is filled at the optimal temperature.
2. Hygienic Design: These machines are designed with hygiene in mind. Stainless steel construction, easy-to-clean surfaces, and minimal contact parts ensure that the filling process remains sanitary.
3. Versatility: Hot juice filling machines can handle various types of juices, including citrus juices, berry blends, and vegetable juices. They are adaptable to different bottle sizes and types, making them suitable for a range of products.
4. Automation: Modern hot juice filling machines are equipped with automation features that enhance efficiency and reduce labor costs. Automated controls manage the filling process, ensuring consistency and accuracy.

Fruit Juice Bottle Filling Machines

Fruit juice bottle filling machines are specialized equipment designed for filling fruit juices into bottles. These machines are critical for ensuring that the bottling process is efficient and that the final product is of high quality. In Cyprus, where the juice market is competitive, having a reliable bottle filling machine can provide a significant edge.

Advantages of Fruit Juice Bottle Filling Machines

1. Precision Filling: These machines are designed to fill bottles with a high degree of accuracy, minimizing product wastage and ensuring consistency in each bottle.
2. Speed: High-speed filling capabilities mean that producers can bottle large quantities of juice in a short period, meeting high demand efficiently.
3. Flexibility: Fruit juice bottle filling machines can accommodate various bottle sizes and shapes, providing flexibility for different product lines.
4. Quality Preservation: By minimizing exposure to air during the filling process, these machines help preserve the freshness and nutritional value of the juice.

Small Scale Juice Bottling Equipment

For startups and small businesses in Cyprus, investing in large-scale bottling machinery may not be feasible. Small scale juice bottling equipment provides an affordable and practical solution for these enterprises. These machines are designed to meet the needs of small production runs without compromising on quality.

Benefits of Small Scale Juice Bottling Equipment

1. Cost-Effective: These machines are more affordable than large-scale systems, making them accessible for small businesses and startups.
2. Ease of Use: Small scale bottling equipment is typically easier to operate and maintain, requiring less specialized training.
3. Scalability: As the business grows, small scale bottling equipment can be integrated into larger production lines, providing a scalable solution.
4. Space-Saving: These machines are compact and require less floor space, making them ideal for smaller production facilities.

Importance of Choosing the Right Equipment

Selecting the right juice filling and bottling equipment is crucial for ensuring product quality, operational efficiency, and business growth. Here are some factors to consider when choosing equipment for juice production in Cyprus:

1. Production Volume: Assessing the production needs is essential. For high-volume production, investing in advanced hot juice filling machines and high-speed bottle filling machines is advisable. For smaller operations, small scale bottling equipment is more suitable.
2. Product Variety: If the business produces a variety of juices, the equipment should be versatile enough to handle different types and viscosities of juice.
3. Budget: Balancing the initial investment with long-term benefits is important. While advanced machines may have a higher upfront cost, their efficiency and reliability can lead to cost savings over time.
4. Regulatory Compliance: Ensuring that the equipment meets local and international food safety standards is critical for market acceptance and consumer safety.

Case Study: Successful Implementation in Cyprus

To illustrate the impact of advanced juice filling and bottling equipment, let’s consider a hypothetical case study of a small juice producer in Cyprus. This producer specializes in organic citrus juices and wants to expand its market reach while maintaining product quality.

Initial Challenges

The producer initially faced challenges with manual bottling processes, including inconsistent fill levels, contamination risks, and slow production speeds. These issues hindered their ability to meet growing demand and maintain product quality.

Implementation of Hot Juice Filling and Bottling Equipment

After thorough research, the producer invested in a hot juice filling machine and a small scale juice bottling machine. The hot juice filling machine allowed them to fill the juice at high temperatures, ensuring sterility and extending shelf life without the need for preservatives. The small scale bottling machine provided the flexibility to handle different bottle sizes and shapes, accommodating various product lines.

Results

1. Increased Production Efficiency: The automated machines significantly increased the production speed, allowing the producer to meet higher demand efficiently.
2. Enhanced Product Quality: By filling the juice at high temperatures and minimizing air exposure, the producer was able to maintain the freshness and nutritional value of the juice.
3. Cost Savings: The reduction in product wastage and labor costs led to significant cost savings, improving the overall profitability of the business.
4. Market Expansion: With improved efficiency and product quality, the producer was able to expand their market reach, exporting to new regions and attracting more customers.

Conclusion

The juice market in Cyprus presents significant opportunities for producers who can deliver high-quality, fresh, and nutritious products. Investing in advanced juice filling and bottling equipment, such as hot juice filling machines and small scale juice bottling machines, is essential for achieving these goals. These machines offer numerous benefits, including increased efficiency, enhanced product quality, and cost savings, making them valuable assets for any juice production business.

By understanding the specific needs of their operations and selecting the right equipment, juice producers in Cyprus can capitalize on the growing demand for healthy beverages and establish a strong presence in both local and international markets. Whether it’s a large-scale enterprise or a small startup, the right juice filling and bottling equipment can drive business success and contribute to a healthier and more vibrant market in Cyprus.

Cities We Supply :

• Nicosia
• Limassol
• Larnaca
• Famagusta
• Paphos
• Kyrenia