Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Denmark

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Denmark and supply

Why Denmark for Juice bottle filling machine ?

Denmark is a Scandinavian country comprising the Jutland Peninsula and numerous islands. It’s linked to nearby Sweden via the Öresund bridge. Copenhagen, its capital, is home to royal palaces and colorful Nyhavn harbor, plus the Tivoli amusement park and the iconic “Little Mermaid” statue. Odense is writer Hans Christian Andersen’s hometown, with a medieval core of cobbled streets and half-timbered houses.

Hot Juice Filling Machine: The Ultimate Solution for Fruit Juice Bottling in Denmark

In today’s competitive beverage industry, efficient and reliable bottling solutions are essential for success. Denmark, known for its high standards in food and beverage production, has seen a growing demand for advanced bottling equipment. Among the various options available, hot juice filling machines, fruit juice bottle filling machines, and small-scale juice bottling equipment have emerged as the top choices for both small and large-scale producers. This comprehensive guide will delve into the features, benefits, and applications of these machines, highlighting why they are the ideal choice for the Danish market.

The Importance of Quality Bottling Solutions

In the beverage industry, the quality of the bottling process can significantly impact the final product’s quality, shelf life, and consumer appeal. Proper bottling ensures that the juice remains fresh, retains its nutritional value, and is free from contamination. Therefore, investing in high-quality bottling equipment is crucial for maintaining product integrity and achieving business success.

What is a Hot Juice Filling Machine?

A hot juice filling machine is designed to fill juice into bottles at high temperatures. This process helps in sterilizing the juice and the bottles, ensuring that the final product is free from harmful microorganisms. The machine typically consists of several components, including a juice heater, filling valves, and a capping system. By filling the juice at elevated temperatures, producers can extend the shelf life of their products without the need for preservatives.

Advantages of Hot Juice Filling Machines

1. Enhanced Sterilization: By filling juice at high temperatures, these machines effectively eliminate bacteria, yeast, and mold, ensuring a sterile product.
2. Extended Shelf Life: Hot filling reduces the risk of contamination, allowing juices to have a longer shelf life without the addition of artificial preservatives.
3. Preservation of Nutrients: The high-temperature process helps in preserving the natural flavors, colors, and nutrients of the juice.
4. Cost-Effective: These machines can handle large volumes of juice, making them ideal for high-production environments and reducing operational costs.

Fruit Juice Bottle Filling Machines: Versatility and Efficiency

Fruit juice bottle filling machines are versatile pieces of equipment designed to handle various types of juices, including pulpy, clear, and concentrated juices. These machines can be adjusted to fill different bottle sizes and shapes, making them suitable for diverse product lines.

Key Features

• Automated Operation: Modern fruit juice bottle filling machines are equipped with advanced automation features, ensuring precise and consistent filling.
• Flexibility: These machines can be easily adapted to fill different types of bottles, from glass to PET, and various sizes, from small single-serve bottles to large family-sized containers.
• Speed and Efficiency: High-speed filling capabilities ensure that producers can meet high demand without compromising on quality.
• Hygienic Design: Made from stainless steel and other food-grade materials, these machines ensure that the bottling process remains hygienic and contamination-free.

Small Scale Juice Bottling Equipment: Catering to Niche Markets

For small-scale juice producers or those looking to enter niche markets, small scale juice bottling equipment offers an excellent solution. These machines are designed to provide the same level of precision and quality as larger machines but at a more affordable price point and with a smaller footprint.

Benefits of Small Scale Equipment

1. Affordability: Ideal for startups and small businesses, these machines offer a lower initial investment compared to larger, industrial-scale equipment.
2. Ease of Use: Designed with simplicity in mind, small scale bottling machines are user-friendly and require minimal training to operate.
3. Scalability: As businesses grow, these machines can be upgraded or scaled to meet increasing production demands.
4. Space-Saving: Compact designs ensure that these machines can fit into smaller production spaces without sacrificing efficiency or productivity.

Applications in the Danish Market

Denmark’s beverage industry is known for its high standards and innovative approaches. Hot juice filling machines, fruit juice bottle filling machines, and small-scale juice bottling equipment are particularly well-suited to meet the needs of Danish producers due to several factors:

• Health Conscious Consumers: Danish consumers are increasingly health-conscious, seeking beverages that are free from preservatives and artificial additives. Hot filling technology ensures a natural, preservative-free product.
• Sustainability: Denmark is a leader in sustainability, and the energy-efficient design of these machines aligns with the country’s environmental goals.
• Quality Standards: The precision and reliability of these machines ensure that producers can meet Denmark’s stringent quality standards, delivering high-quality juice products consistently.

Case Study: Successful Implementation in Denmark

A leading juice producer in Denmark recently invested in a hot juice filling machine to enhance its production capabilities. Prior to this, the company faced challenges with maintaining product quality and extending shelf life without the use of preservatives. By integrating the hot filling technology, the company achieved significant improvements in product quality, reduced operational costs, and increased customer satisfaction. This successful implementation underscores the potential benefits of adopting advanced bottling solutions in the Danish market.

Maintenance and Support

One of the critical aspects of investing in bottling equipment is ensuring proper maintenance and support. Leading manufacturers provide comprehensive maintenance services, including regular inspections, troubleshooting, and repair services. Additionally, 24/7 customer support ensures that any issues are promptly addressed, minimizing downtime and ensuring smooth operations.

Future Trends in Juice Bottling Technology

As technology continues to evolve, the juice bottling industry is likely to see further advancements. Some of the future trends that could impact the industry include:

• Smart Automation: Integration of IoT and AI to enhance automation, monitoring, and control of the bottling process.
• Sustainable Packaging: Development of eco-friendly packaging solutions to meet the growing demand for sustainable products.
• Enhanced Customization: Machines that offer greater flexibility in terms of product customization, allowing producers to cater to specific consumer preferences.

Conclusion

Investing in advanced bottling equipment, such as hot juice filling machines, fruit juice bottle filling machines, and small-scale juice bottling equipment, is essential for staying competitive in the beverage industry. Denmark, with its high standards and focus on quality, is an ideal market for these technologies. By adopting these solutions, producers can ensure that their products meet consumer expectations, adhere to stringent quality standards, and contribute to a sustainable future.

Super Power Pack Systems, with its state-of-the-art manufacturing unit and commitment to innovation and customer satisfaction, is well-positioned to provide these advanced bottling solutions to the Danish market and beyond. With a proven track record of excellence and a focus on continuous improvement, the company is poised to lead the way in the juice bottling industry.

Cities We Supply :

• Copenhagen
• Aarhus
• Odense
• Aalborg
• Esbjerg
• Randers
• Kolding
• Horsens
• Vejle
• Roskilde
• Herning
• Hørsholm
• Helsingør
• Silkeborg
• Næstved