Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Dominica

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Dominica and supply

Why Dominica for Juice bottle filling machine ?

Dominica is a mountainous Caribbean island nation with natural hot springs and tropical rainforests. Morne Trois Pitons National Park is home to the volcanically heated, steam-covered Boiling Lake. The park also encompasses sulphur vents, the 65m-tall Trafalgar Falls and narrow Titou Gorge. To the west is Dominica’s capital, Roseau, with colorful timber houses and botanic gardens.

Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment in Dominica

In Dominica, the demand for efficient and reliable juice bottling equipment has been steadily rising, driven by the growing popularity of freshly packaged fruit juices. Small-scale juice producers and entrepreneurs are increasingly turning to advanced technologies such as hot juice filling machines to meet consumer expectations for quality and convenience.

Introduction to Juice Bottling Equipment

Juice bottling equipment plays a crucial role in the production process, ensuring that fruit juices are safely and hygienically packaged while maintaining their freshness and nutritional value. For small-scale producers in Dominica looking to enter or expand in the juice market, investing in the right equipment is essential for maintaining product consistency and meeting regulatory standards.

Understanding Hot Juice Filling Machines

Hot juice filling machines are designed to handle the unique requirements of fruit juices, particularly those that are sensitive to temperature changes and require hot filling to preserve flavor and extend shelf life. These machines are equipped with advanced features such as:

1. Temperature Control: Precise control over the filling temperature ensures that juices are filled at optimal conditions, preserving nutrients and flavors.
2. Hygienic Design: Stainless steel construction and sanitary filling valves prevent contamination and ensure product safety.
3. Flexibility: Adjustable filling volumes and bottle sizes accommodate diverse production needs, from small batches to larger-scale operations.
4. Automation: Automated processes minimize human error and increase efficiency, allowing for higher throughput and reduced production costs.

Benefits of Hot Juice Filling Machines

Investing in a hot juice filling machine offers numerous benefits for juice producers in Dominica:

1. Improved Product Quality: Hot filling helps preserve the natural taste and nutrients of fruit juices, enhancing product quality and consumer satisfaction.
2. Extended Shelf Life: By eliminating harmful bacteria through heat treatment during filling, juices can achieve longer shelf life without the need for artificial preservatives.
3. Cost Efficiency: Efficient energy usage and reduced wastage contribute to lower production costs over time, improving overall profitability.
4. Regulatory Compliance: Meeting local and international food safety standards is easier with equipment designed for hygienic and compliant production processes.

Choosing the Right Equipment for Dominica

When selecting a fruit juice bottle filling machine for small-scale operations in Dominica, several factors should be considered:

1. Capacity: Assess production volumes and growth projections to choose a machine that meets current needs and allows for scalability.
2. Technology and Features: Look for machines with modern technology that ensures efficiency, reliability, and ease of maintenance.
3. Support and Service: Opt for suppliers that offer comprehensive after-sales support, including installation, training, and prompt technical assistance.
4. Cost-effectiveness: Balance upfront costs with long-term benefits such as energy efficiency, reduced downtime, and minimal product wastage.

Conclusion

In conclusion, the adoption of hot juice filling machines by small-scale juice producers in Dominica represents a significant step towards enhancing production efficiency, product quality, and market competitiveness. As the demand for locally produced, high-quality fruit juices continues to grow, investing in advanced bottling equipment is crucial for meeting consumer expectations and regulatory requirements. By choosing the right equipment tailored to their specific needs, juice producers can capitalize on market opportunities and contribute to the thriving juice industry in Dominica.

Whether you are starting a new juice venture or looking to upgrade your existing production line, exploring hot juice filling machines is a strategic investment that promises to yield long-term benefits in terms of product integrity, operational efficiency, and business growth.

Cities We Supply :

• Roseau
• Portsmouth
• Marigot
• Mahaut
• Wesley
• Salisbury
• Grand Bay
• Berekua
• Castle Bruce
• La Plaine