Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Ecuador

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Ecuador and supply

Why Ecuador for Juice bottle filling machine ?

Ecuador is a country straddling the equator on South America’s west coast. Its diverse landscape encompasses Amazon jungle, Andean highlands and the wildlife-rich Galápagos Islands. In the Andean foothills at an elevation of 2,850m, Quito, the capital, is known for its largely intact Spanish colonial center, with decorated 16th- and 17th-century palaces and religious sites, like the ornate Compañía de Jesús Church.

Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine for Small Scale Juice Bottling Equipment in Ecuador

Ecuador, a country renowned for its rich biodiversity and fertile lands, has seen a surge in the demand for fruit juice products. With an abundant supply of tropical fruits, the need for efficient and reliable juice bottling solutions has never been higher. Enter the hot juice filling machine—a game-changer for small-scale juice bottling operations in Ecuador. This comprehensive guide will delve into the intricacies of hot juice filling machines, their benefits, and their impact on the fruit juice industry in Ecuador.

Introduction to Hot Juice Filling Machines

Hot juice filling machines are specialized equipment designed for bottling fruit juices at high temperatures. This process ensures the elimination of microbial activity, preserving the juice’s freshness and extending its shelf life. These machines are ideal for small-scale operations looking to maintain high standards of quality and hygiene while meeting production demands.

The Rise of the Fruit Juice Industry in Ecuador

Ecuador’s fruit juice industry has experienced significant growth due to the country’s diverse range of tropical fruits, such as mangoes, pineapples, oranges, and passion fruit. This abundance provides an excellent opportunity for small-scale entrepreneurs to enter the juice bottling market. The rising health consciousness among consumers has further fueled this demand, making fruit juice a popular beverage choice.

Importance of Hot Juice Filling Machines

Hot juice filling machines play a crucial role in the fruit juice bottling process. These machines ensure that the juice is filled at a high temperature, which not only kills harmful bacteria and pathogens but also prevents spoilage. This method is particularly beneficial for small-scale producers who may not have access to advanced preservation techniques.

Features of Modern Hot Juice Filling Machines

Modern hot juice filling machines come equipped with several advanced features that make them indispensable for small-scale juice bottling operations. Some of these features include:

• Automated Operation: These machines offer fully automated operation, reducing the need for manual intervention and minimizing the risk of contamination.
• Precise Temperature Control: Accurate temperature control ensures that the juice is filled at the optimal temperature, preserving its nutritional value and flavor.
• High-Speed Filling: Capable of filling hundreds of bottles per hour, these machines can meet the production demands of small-scale operations.
• Versatility: Suitable for filling various bottle sizes and shapes, hot juice filling machines offer flexibility to producers.
• Ease of Maintenance: Designed for easy cleaning and maintenance, these machines ensure hygiene and longevity.

Benefits of Using Hot Juice Filling Machines

1. Enhanced Shelf Life: By filling juice at high temperatures, these machines help extend the product’s shelf life without the need for added preservatives.
2. Improved Product Quality: The hot fill process preserves the natural taste, color, and nutritional content of the juice, resulting in a superior product.
3. Cost-Effective: For small-scale operations, investing in a hot juice filling machine can be more cost-effective than relying on external bottling services.
4. Compliance with Safety Standards: These machines ensure that the bottling process adheres to stringent health and safety regulations, which is critical for export markets.

Small Scale Juice Bottling Equipment: Meeting Local Needs

In Ecuador, small-scale juice bottling equipment is essential for local entrepreneurs looking to tap into the growing fruit juice market. These machines are designed to be compact, efficient, and affordable, making them accessible to businesses with limited capital. They are particularly beneficial for rural areas where large-scale bottling plants may not be feasible.

Key Considerations When Choosing a Hot Juice Filling Machine

Selecting the right hot juice filling machine for a small-scale operation involves several considerations:

• Production Capacity: It is important to choose a machine that can handle the desired production volume without compromising on quality.
• Bottle Compatibility: Ensure the machine can accommodate the various bottle sizes and shapes used in your production line.
• Ease of Use: The machine should be user-friendly, with intuitive controls and minimal training requirements.
• Maintenance Requirements: Opt for machines that are easy to clean and maintain to ensure long-term reliability.
• Cost: While budget constraints are important, it is crucial to invest in a quality machine that offers good value for money.

The Role of R&D in Developing Advanced Filling Machines

Research and Development (R&D) play a vital role in the advancement of hot juice filling machines. Continuous innovation leads to the development of more efficient, reliable, and cost-effective equipment. Companies with state-of-the-art R&D centers, like your packaging machine manufacturing company, are at the forefront of creating cutting-edge solutions that meet the evolving needs of the juice bottling industry.

Customer Support and After-Sales Service

For small-scale operators in Ecuador, having access to reliable customer support and after-sales service is crucial. This ensures that any issues with the hot juice filling machine can be promptly addressed, minimizing downtime and maintaining production efficiency. A manufacturer that offers 24/7 customer care support, like your company, provides a significant advantage to its customers.

Case Study: Success Stories from Ecuador

Several small-scale juice bottling businesses in Ecuador have successfully implemented hot juice filling machines, resulting in increased production capacity and improved product quality. For example, a local producer of passion fruit juice reported a 30% increase in sales after upgrading to a modern hot juice filling machine. This case study highlights the tangible benefits that these machines can bring to small-scale operations.

Exporting Juice Bottling Equipment to Ecuador

As a manufacturer of packaging machines, expanding your reach to Ecuador involves understanding the local market dynamics and establishing a robust distribution network. Providing tailored solutions that cater to the specific needs of Ecuadorian juice producers can help secure a strong foothold in this growing market.

Sustainability and Environmental Considerations

Sustainability is becoming increasingly important in the packaging industry. Hot juice filling machines can contribute to sustainable practices by reducing the need for preservatives and extending the shelf life of products, thus minimizing food waste. Additionally, investing in energy-efficient machines can help small-scale producers lower their carbon footprint.

Future Trends in Juice Bottling Technology

The future of juice bottling technology looks promising, with advancements aimed at enhancing efficiency, automation, and sustainability. Emerging trends include:

• Smart Machines: Integration of IoT (Internet of Things) for real-time monitoring and predictive maintenance.
• Eco-Friendly Packaging: Development of machines that support eco-friendly packaging materials.
• High-Speed Filling: Innovations that further increase the speed and accuracy of the filling process.

Conclusion

The hot juice filling machine is an essential piece of equipment for small-scale juice bottling operations in Ecuador. It ensures high-quality, safe, and long-lasting products that meet the growing demand for fruit juices. With advanced features, ease of use, and cost-effectiveness, these machines are poised to revolutionize the juice bottling industry in Ecuador.

Your company, with its state-of-the-art manufacturing unit and dedicated R&D center, is well-positioned to provide these cutting-edge solutions. By focusing on customer satisfaction, offering robust support, and staying ahead of industry trends, you can continue to lead the way in the packaging machine market, both locally and internationally.

By investing in a hot juice filling machine, small-scale juice producers in Ecuador can enhance their production capabilities, improve product quality, and ultimately achieve greater success in the competitive fruit juice market.

Cities We Supply :

• Quito
• Guayaquil
• Cuenca
• Santo Domingo
• Machala
• Durán
• Portoviejo
• Manta
• Loja
• Ambato
• Riobamba
• Quevedo
• Milagro
• Ibarra
• Babahoyo
• Esmeraldas
• Latacunga
• Tena
• Puyo
• Salinas