Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Fiji

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Fiji and supply

Why Fiji for Juice bottle filling machine ?

Fiji, a country in the South Pacific, is an archipelago of more than 300 islands. It’s famed for rugged landscapes, palm-lined beaches and coral reefs with clear lagoons. Its major islands, Viti Levu and Vanua Levu, contain most of the population. Viti Levu is home to the capital, Suva, a port city with British colonial architecture. The Fiji Museum, in the Victorian-era Thurston Gardens, has ethnographic exhibits.

Introduction

In the vibrant and tropical paradise of Fiji, the demand for refreshing fruit juices is ever-growing. As the market for bottled beverages expands, there is an increasing need for efficient and reliable juice filling machines. Whether you’re a small-scale entrepreneur or a larger production facility, having the right equipment is crucial. This article delves into the benefits, features, and importance of hot juice filling machines, fruit juice bottle filling machines, and small-scale juice bottling equipment in Fiji.

Understanding Hot Juice Filling Machines

What is a Hot Juice Filling Machine?

A hot juice filling machine is designed to fill fruit juices and other beverages at elevated temperatures. This process helps in sterilizing the juice, ensuring that it remains free from harmful bacteria and extends its shelf life. These machines are particularly beneficial for bottling acidic beverages like fruit juices, which require pasteurization.

Benefits of Hot Juice Filling

1. Sterilization and Preservation: Filling juices at high temperatures kills bacteria and microorganisms, ensuring the juice remains safe and fresh for longer periods.
2. Quality Maintenance: Hot filling helps in preserving the taste, color, and nutritional value of the juice.
3. Extended Shelf Life: By eliminating contaminants, hot juice filling significantly extends the product’s shelf life, reducing wastage and enhancing profitability.
4. Cost Efficiency: Reducing the need for preservatives and chemical additives, hot filling can be a cost-effective solution for juice producers.

Fruit Juice Bottle Filling Machines

Key Features of Fruit Juice Bottle Filling Machines

Fruit juice bottle filling machines are designed to handle various types of bottles and ensure precision in the filling process. Key features include:

1. Versatility: Capable of filling different bottle sizes and shapes, accommodating a variety of fruit juice products.
2. Automation: Advanced machines offer automated filling processes, reducing manual labor and enhancing productivity.
3. Accuracy: High-precision filling ensures consistent product volume in each bottle, maintaining product quality and customer satisfaction.
4. Hygiene: Constructed with food-grade materials and designed for easy cleaning to maintain high hygiene standards.

Types of Fruit Juice Bottle Filling Machines

1. Gravity Fillers: Utilize gravity to fill bottles, suitable for low-viscosity juices.
2. Piston Fillers: Use a piston to measure and fill juice, ideal for thicker or pulpy juices.
3. Vacuum Fillers: Employ a vacuum to pull juice into the bottle, perfect for delicate fruit juices that foam.

Small Scale Juice Bottling Equipment

Importance for Small-Scale Producers

Small-scale juice bottling equipment is crucial for local entrepreneurs and small businesses in Fiji. These machines offer:

1. Affordability: Lower cost compared to industrial-scale machines, making them accessible to smaller businesses.
2. Compact Design: Occupy less space, suitable for small production facilities.
3. Ease of Use: Designed for simplicity, allowing operators to quickly learn and operate the equipment.
4. Scalability: Enable businesses to start small and expand production as demand grows.

Examples of Small-Scale Juice Bottling Equipment

1. Manual Fillers: Basic, hand-operated machines for very small production runs.
2. Semi-Automatic Fillers: Combine manual operation with some automated features to increase efficiency.
3. Compact Automatic Fillers: Fully automated machines in a compact design, offering higher production rates while still being suitable for small businesses.

The Juice Market in Fiji

Growing Demand for Bottled Juices

Fiji’s lush environment is perfect for growing a variety of tropical fruits, making it an ideal location for juice production. The rising health consciousness and preference for natural beverages have fueled the demand for bottled juices.

Opportunities for Local Producers

1. Diverse Fruit Supply: Fiji’s agricultural diversity provides an ample supply of fresh fruits for juice production.
2. Tourism Market: The booming tourism industry offers a substantial market for local juice producers.
3. Export Potential: High-quality Fijian juices have export potential, tapping into international markets.

Choosing the Right Juice Filling Machine

Factors to Consider

1. Production Capacity: Assess the required production volume to choose a machine that meets your needs.
2. Bottle Types: Ensure the machine can handle the specific types and sizes of bottles you intend to use.
3. Juice Viscosity: Select a machine suited for the viscosity of your juice products.
4. Automation Level: Decide between manual, semi-automatic, or fully automatic machines based on your budget and production goals.
5. Hygiene Standards: Opt for machines made from food-grade materials and designed for easy cleaning and maintenance.

Leading Suppliers

When selecting a juice filling machine, consider reputable suppliers known for quality and reliability. Some renowned names in the industry include:

1. Supper Power Pack Systems: Offering state-of-the-art juice filling machines with advanced technology and robust customer support.
2. Tetra Pak: Known for their high-quality filling and packaging solutions.
3. Bosch Packaging Technology: Provides versatile and efficient juice filling machines.

Installation and Maintenance

Professional Installation Services

Proper installation is crucial to ensure the machine operates efficiently. Many suppliers offer professional installation services, ensuring the equipment is set up correctly and integrated into your production line seamlessly.

Regular Maintenance

1. Scheduled Maintenance: Regular maintenance schedules help in preventing breakdowns and prolonging the machine’s lifespan.
2. Spare Parts Availability: Ensure that spare parts are readily available to minimize downtime in case of repairs.
3. Training and Support: Suppliers often provide training for operators and ongoing support to handle any technical issues.

Case Study: Successful Implementation in Fiji

Example of a Local Juice Producer

Tropical Juices Fiji Ltd. is a small-scale juice producer that has successfully implemented advanced juice filling machines from Supper Power Pack Systems. By investing in semi-automatic fillers, they have increased their production capacity, ensuring consistent quality and hygiene standards.

Outcomes and Benefits

1. Increased Efficiency: The automated filling process has significantly boosted their production speed.
2. Enhanced Product Quality: Hot filling technology has improved the shelf life and safety of their juices.
3. Market Expansion: With higher production capacity, Tropical Juices Fiji Ltd. has expanded its market reach, supplying to both local retailers and exporting to neighboring countries.

Future Trends in Juice Bottling

Technological Advancements

1. IoT Integration: Smart machines with IoT capabilities for real-time monitoring and predictive maintenance.
2. Sustainable Practices: Eco-friendly machines with reduced energy consumption and sustainable packaging solutions.
3. Customization: Machines offering greater flexibility for product customization to cater to diverse consumer preferences.

Market Trends

1. Health and Wellness: Increasing demand for natural and organic juices.
2. Convenience Packaging: Growing popularity of single-serve and on-the-go juice packaging.
3. Flavor Innovation: Consumers are seeking unique and exotic juice flavors, driving innovation in juice formulations.

Conclusion

Investing in the right hot juice filling machine, fruit juice bottle filling machine, and small-scale juice bottling equipment is crucial for juice producers in Fiji. With a focus on quality, efficiency, and hygiene, these machines can help local producers meet the growing demand for bottled juices, ensuring a fresh and delicious product for consumers.

Super Power Pack Systems, with its advanced technology and customer-centric approach, stands out as a reliable partner for juice producers in Fiji. By embracing innovation and maintaining high standards, Super Power Pack Systems is poised to support the continued growth and success of the juice bottling industry in this tropical paradise.

Cities We Supply :

• Suva
• Lautoka
• Nadi
• Labasa
• Ba
• Levuka
• Sigatoka
• Savusavu
• Tavua
• Rakiraki