Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Georgia

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Georgia and supply

Why Georgia for Juice bottle filling machine ?

Georgia, a country at the intersection of Europe and Asia, is a former Soviet republic that’s home to Caucasus Mountain villages and Black Sea beaches. It’s famous for Vardzia, a sprawling cave monastery dating to the 12th century, and the ancient wine-growing region Kakheti. The capital, Tbilisi, is known for the diverse architecture and mazelike, cobblestone streets of its old town. ? Google

Introduction to Hot Juice Filling Machines

In the bustling world of beverage production, the demand for efficient and reliable juice filling machines is ever-growing. Particularly in Georgia, where the fruit juice industry is thriving, businesses are constantly on the lookout for cutting-edge solutions to meet consumer needs. This comprehensive guide explores the essentials of hot juice filling machines, fruit juice bottle filling machines, and small-scale juice bottling equipment, focusing on their significance and application in Georgia.

Understanding Hot Juice Filling Machines

Hot juice filling machines are specialized equipment designed for the aseptic filling of fruit juices and other beverages. The term “hot filling” refers to the process of filling juice at high temperatures, typically between 85°C to 95°C. This method ensures the sterilization of both the product and the container, extending shelf life and maintaining the quality of the juice without the need for preservatives.

Benefits of Hot Juice Filling

1. Extended Shelf Life: Hot filling significantly reduces the risk of microbial contamination, allowing juices to stay fresh longer without refrigeration.
2. Preservative-Free: This method eliminates the need for chemical preservatives, ensuring a natural and healthy product.
3. Flavor Preservation: Hot filling helps in preserving the authentic taste and nutritional value of the juice.
4. Cost Efficiency: The process is economical as it reduces the need for extensive cold storage and complex packaging materials.

Key Features of Fruit Juice Bottle Filling Machines

Fruit juice bottle filling machines are designed to handle various types of juice, including pulpy, clear, and nectar varieties. Key features include:

1. Versatility: Capable of filling different bottle sizes and shapes, providing flexibility for producers.
2. Precision: Advanced technology ensures accurate filling volumes, minimizing waste and maximizing efficiency.
3. Hygiene: Stainless steel construction and automated cleaning processes ensure high standards of hygiene and safety.
4. Automation: Modern machines offer fully automated operations, from bottle rinsing to capping, reducing manual labor and increasing productivity.

Small Scale Juice Bottling Equipment: An Overview

For startups and small businesses in Georgia, small scale juice bottling equipment is an ideal solution. These machines offer the same benefits as industrial-scale equipment but are designed for lower production volumes. Key aspects include:

1. Compact Design: Small footprint suitable for limited space environments.
2. Affordability: Cost-effective solutions that do not compromise on quality.
3. Ease of Use: User-friendly interfaces and simple maintenance procedures.
4. Scalability: Ability to upgrade and expand as the business grows.

Importance of Juice Bottling Equipment in Georgia

Georgia, known for its rich agricultural heritage, has a burgeoning fruit juice industry. The state’s favorable climate and fertile soil produce an abundance of high-quality fruits, making it a prime location for juice production. Efficient juice bottling equipment is crucial for:

1. Meeting Local Demand: With a growing health-conscious population, the demand for natural and fresh fruit juices is on the rise.
2. Export Opportunities: Quality bottling equipment ensures that juices meet international standards, opening up global markets.
3. Economic Growth: Supporting local businesses and creating jobs in the beverage production sector.
4. Sustainability: Encouraging the use of local produce reduces carbon footprints and promotes sustainable practices.

Choosing the Right Juice Filling Machine

When selecting a juice filling machine for your business, consider the following factors:

1. Production Capacity: Assess your current and projected production volumes to choose a machine that meets your needs.
2. Type of Juice: Different machines are optimized for various juice types (clear, pulpy, with/without bits).
3. Bottle Types: Ensure compatibility with the bottle materials (glass, PET, etc.) and sizes you intend to use.
4. Budget: Balance your investment with the potential return and consider long-term operational costs.
5. After-Sales Support: Reliable customer service and maintenance support are crucial for uninterrupted operations.

Leading Manufacturers and Suppliers in Georgia

Several reputable manufacturers and suppliers provide high-quality juice filling and bottling equipment in Georgia. These companies offer a range of machines tailored to different scales of operation, from small businesses to large industrial plants. Some notable names include:

1. Super Power Pack Systems: Known for their precision engineering and robust machines.
2. Bosch Packaging Technology: Offers advanced and versatile filling solutions.
3. Tetra Pak: Renowned for their innovative and sustainable packaging solutions.

Maintenance and Troubleshooting Tips

Proper maintenance of juice filling machines ensures their longevity and consistent performance. Here are some tips:

1. Regular Cleaning: Follow the manufacturer’s cleaning schedule to prevent buildup of residues.
2. Routine Inspections: Regularly check for wear and tear and replace worn parts promptly.
3. Lubrication: Keep moving parts well-lubricated to reduce friction and wear.
4. Calibration: Periodically calibrate the machine to maintain accuracy in filling volumes.
5. Training: Ensure operators are well-trained to handle the equipment and troubleshoot common issues.

Case Study: Success Story in Georgia

A notable success story in Georgia involves a local fruit juice company that invested in small-scale juice bottling equipment. By leveraging advanced technology and local produce, the company rapidly scaled its operations and expanded its market reach. The investment in high-quality bottling equipment paid off through increased production efficiency, reduced waste, and enhanced product quality. This case highlights the potential for growth and success in Georgia’s fruit juice industry with the right equipment and strategies.

Future Trends in Juice Filling Technology

The juice filling industry is continuously evolving with new technological advancements. Future trends to watch include:

1. Automation and AI: Increased use of artificial intelligence for predictive maintenance and enhanced automation.
2. Sustainability: Development of eco-friendly materials and energy-efficient machines.
3. Customization: Machines capable of handling a variety of packaging formats and personalized labeling options.
4. IoT Integration: Internet of Things (IoT) enabled machines for real-time monitoring and data analysis.

Conclusion

Hot juice filling machines, fruit juice bottle filling machines, and small-scale juice bottling equipment are vital components of the beverage industry, particularly in a thriving market like Georgia. These machines not only enhance efficiency and productivity but also ensure the delivery of high-quality, preservative-free juices to consumers. By choosing the right equipment and adopting best practices in maintenance and operation, juice producers can achieve significant growth and success.

Super Power Pack Systems stands out as a reliable partner in this journey, offering state-of-the-art solutions tailored to the diverse needs of the juice bottling industry. With a commitment to innovation, quality, and customer satisfaction, Super Power Pack Systems is poised to continue leading the way in providing top-notch packaging solutions worldwide.

Cities We Supply :

• Atlanta
• Savannah
• Augusta
• Macon
• Columbus
• Athens
• Roswell
• Albany
• Marietta
• Warner Robins
• Valdosta
• Smyrna
• Johns Creek
• Sandy Springs
• Gainesville