Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Hong Kong

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Hong Kong and supply

Why Hong Kong for Juice bottle filling machine ?

Hong Kong, officially the Hong Kong Special Administrative Region of the People’s Republic of China, is a city and special administrative region of China on the eastern Pearl River Delta in South China. Wikipedia

Hot Juice Filling Machine: Revolutionizing Fruit Juice Bottling in Hong Kong

The beverage industry is witnessing a paradigm shift, driven by technological advancements and evolving consumer preferences. Among the forefront of this revolution is the hot juice filling machine, an innovation that has redefined the fruit juice bottling process. Particularly in Hong Kong, a bustling hub of commerce and innovation, small-scale juice bottling equipment is gaining traction. This comprehensive guide delves into the intricacies of hot juice filling machines, their impact on the fruit juice industry, and why they are becoming indispensable in Hong Kong’s dynamic market.

The Evolution of Juice Filling Technology

The journey of juice filling technology has been marked by continuous improvement and adaptation. Traditional methods, often labor-intensive and time-consuming, have gradually given way to automated systems that enhance efficiency and product quality. The advent of hot juice filling machines represents a significant leap forward, offering a seamless blend of speed, precision, and hygiene.

Hot juice filling machines operate by heating the juice to a high temperature before filling it into bottles. This process not only ensures the elimination of harmful bacteria but also extends the shelf life of the product without the need for preservatives. The result is a healthier, more natural beverage that meets the growing consumer demand for high-quality, fresh juices.

Benefits of Hot Juice Filling Machines

1. Enhanced Product Safety: By heating the juice to temperatures that kill bacteria and other pathogens, hot juice filling machines ensure that the final product is safe for consumption. This is particularly important in maintaining the integrity of fruit juices, which are prone to microbial contamination.
2. Extended Shelf Life: The pasteurization process inherent in hot filling extends the shelf life of juice products. This is a crucial advantage for manufacturers looking to distribute their products over long distances, including international markets.
3. Preservation of Nutrients and Flavor: Unlike some preservation methods that can degrade the nutritional value and flavor of juice, hot filling maintains the essential nutrients and natural taste, delivering a product that is both healthy and delicious.
4. Efficiency and Speed: Modern hot juice filling machines are designed for high-speed operation, significantly increasing the throughput of bottling lines. This efficiency is vital for meeting the demands of a growing market and staying competitive.
5. Versatility: These machines are adaptable to a wide range of juice types, including pulpy and clear juices, as well as various bottle sizes and materials. This versatility makes them suitable for diverse production requirements.

The Small-Scale Juice Bottling Equipment Revolution

While large-scale production lines dominate the beverage industry, there is a burgeoning demand for small-scale juice bottling equipment, particularly among entrepreneurs and small businesses. Hong Kong, with its entrepreneurial spirit and vibrant market, is a hotbed for this trend. Small-scale bottling equipment offers numerous advantages:

1. Cost-Effectiveness: For startups and small businesses, investing in large-scale machinery can be prohibitively expensive. Small-scale bottling equipment provides a more affordable entry point into the market.
2. Flexibility: Small-scale equipment allows for greater flexibility in production, enabling businesses to produce smaller batches and experiment with different flavors and formulations without significant financial risk.
3. Ease of Use: Designed with user-friendliness in mind, these machines are often easier to operate and maintain, reducing the need for specialized training and skilled labor.
4. Scalability: As businesses grow, small-scale bottling equipment can often be upgraded or expanded to meet increasing production demands, making it a scalable solution for growing enterprises.

Hot Juice Filling Machines in Hong Kong

Hong Kong’s unique market dynamics make it an ideal location for the adoption of hot juice filling machines and small-scale bottling equipment. Several factors contribute to this suitability:

1. High Consumer Demand: Hong Kong boasts a sophisticated consumer base with a strong preference for high-quality, health-conscious products. The demand for fresh, natural juices aligns perfectly with the capabilities of hot juice filling machines.
2. Entrepreneurial Ecosystem: Hong Kong’s supportive business environment, characterized by easy access to funding, a robust legal framework, and a culture of innovation, fosters the growth of small and medium-sized enterprises (SMEs) in the beverage sector.
3. Strategic Location: As a major global trading hub, Hong Kong offers excellent logistics and distribution networks, facilitating the export of juice products to international markets. The extended shelf life provided by hot filling technology enhances the feasibility of such exports.
4. Regulatory Support: The Hong Kong government’s emphasis on food safety and quality standards ensures a conducive environment for the adoption of advanced filling technologies that meet stringent health and safety requirements.

Key Features of Hot Juice Filling Machines

Hot juice filling machines are equipped with a range of features designed to optimize the bottling process and ensure product quality. Some of the key features include:

1. Automated Control Systems: Advanced control systems allow for precise regulation of temperature, filling volume, and capping pressure, ensuring consistent product quality.
2. Sanitization Mechanisms: Integrated cleaning and sterilization systems help maintain hygiene standards, reducing the risk of contamination.
3. Modular Design: Many machines feature a modular design, allowing for easy customization and upgrades to meet specific production needs.
4. Energy Efficiency: Modern hot juice filling machines are designed to minimize energy consumption, contributing to sustainability goals and reducing operational costs.
5. User-Friendly Interface: Touchscreen interfaces and intuitive controls simplify operation and monitoring, enhancing productivity and reducing downtime.

Case Studies: Success Stories in Hong Kong

Several companies in Hong Kong have successfully integrated hot juice filling machines into their production lines, reaping significant benefits in terms of product quality and market reach. Here are a few notable examples:

1. Fresh Fruit Juices Co.: This local startup specializes in cold-pressed juices and has leveraged hot filling technology to extend the shelf life of its products without compromising on flavor or nutritional value. As a result, they have been able to expand their distribution network to international markets, including Southeast Asia and Europe.
2. Healthy Life Beverages Ltd.: A medium-sized enterprise focused on organic and natural juices, Healthy Life Beverages Ltd. implemented small-scale hot juice filling equipment to streamline their production process. The move has enabled them to increase their output and meet the growing demand for their products both locally and abroad.
3. Urban Juice Creations: Known for their innovative juice blends, Urban Juice Creations adopted hot juice filling machines to enhance the safety and longevity of their products. This technological upgrade has allowed them to introduce new product lines and gain a competitive edge in the market.

Future Trends and Innovations

The future of hot juice filling machines and small-scale bottling equipment looks promising, with several trends and innovations on the horizon:

1. Integration of IoT and AI: The incorporation of Internet of Things (IoT) and Artificial Intelligence (AI) technologies is set to revolutionize the operation of juice filling machines. These advancements will enable real-time monitoring, predictive maintenance, and data-driven optimization of the bottling process.
2. Sustainability Initiatives: As environmental concerns become increasingly important, there is a growing focus on developing eco-friendly packaging solutions and energy-efficient machinery. Innovations in biodegradable materials and energy recovery systems are expected to play a significant role.
3. Customization and Personalization: Consumer preferences are becoming more diverse, driving the demand for customized and personalized juice products. Future filling machines will likely offer greater flexibility to accommodate a wide range of formulations and packaging options.
4. Enhanced Automation: Advances in automation will further streamline the bottling process, reducing labor costs and increasing production efficiency. This will be particularly beneficial for small-scale producers looking to scale up their operations.

Conclusion

The hot juice filling machine is a game-changer in the fruit juice bottling industry, offering a perfect blend of efficiency, safety, and product quality. In Hong Kong, where consumer demand for high-quality juices is on the rise, and the entrepreneurial ecosystem is thriving, these machines are proving to be invaluable assets. Small-scale juice bottling equipment, in particular, is empowering start ups and SMEs to enter the market and compete effectively.

Cities We Supply :

• Hong Kong Island
• Kowloon
• New Territories
• Central
• Mong Kok
• Causeway Bay
• Tsim Sha Tsui
• Wan Chai
• Tsuen Wan
• Sha Tin