Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Jersey

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Jersey and supply

Why Jersey for Juice bottle filling machine ?

Jersey is the largest of the Channel Islands, between England and France. A self-governing dependency of the United Kingdom, with a mix of British and French cultures, it’s known for its beaches, cliffside walking trails, inland valleys and historic castles. The Jersey War Tunnels complex, in a former hospital excavated by slave labor, documents the island’s 5-year German occupation during WWII. ? Google

Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine, Small Scale Juice Bottling Equipment in Jersey

In the bustling industry of fruit juice production, the demand for efficient and reliable juice filling machines is paramount. Whether you’re a startup looking to establish a small-scale juice bottling operation in Jersey or a seasoned producer aiming to streamline your production process, investing in a hot juice filling machine can significantly enhance your operations. These machines are designed to handle the complexities of filling fruit juices into bottles with precision and speed, ensuring product quality and consistency.

Introduction to Hot Juice Filling Machines

Hot juice filling machines represent the pinnacle of modern technology in the beverage packaging industry. These machines are specifically engineered to handle the unique challenges posed by filling hot fruit juices into bottles. With advanced features such as temperature control, precise filling mechanisms, and automation capabilities, they cater to the needs of both small-scale producers and large-scale manufacturers.

Benefits of Hot Juice Filling Machines

Investing in a hot juice filling machine offers numerous benefits to juice producers in Jersey and beyond. Firstly, these machines ensure that the juice is filled at the optimal temperature, preserving its flavor and nutritional content. They also minimize product wastage by accurately dispensing the desired volume into each bottle. Moreover, their efficiency and speed enable producers to meet high demand without compromising on quality, thereby enhancing overall productivity and profitability.

Key Features of Fruit Juice Bottle Filling Machines

Fruit juice bottle filling machines come with a range of features tailored to meet the diverse needs of juice producers. These include:

1. Temperature Control: Precise control over filling temperatures to maintain the integrity of heat-sensitive juices.
2. Automation: Automated processes for filling, capping, and labeling to streamline production and reduce labor costs.
3. Adjustable Filling Parameters: Flexibility to adjust filling volumes and speeds to accommodate various bottle sizes and production requirements.
4. Sanitary Design: Hygienic stainless steel construction and easy-to-clean components that comply with food safety standards.

Small Scale Juice Bottling Equipment in Jersey

For small-scale juice producers in Jersey, investing in appropriate bottling equipment is crucial for growth and sustainability. Small-scale juice bottling equipment is designed to offer compact yet efficient solutions that cater to limited production capacities while maintaining the quality and consistency of the final product. These machines often integrate seamlessly into smaller production spaces, offering versatility and ease of operation.

Choosing the Right Juice Filling Machine

Selecting the right juice filling machine depends on various factors such as production volume, bottle size, and specific juice properties. Manufacturers in Jersey can benefit from consulting with industry experts to determine the most suitable machine for their unique requirements. Factors to consider include:

• Production Capacity: Matching the machine’s output capabilities with anticipated production volumes.
• Bottle Size and Type: Ensuring compatibility with the bottles used for packaging, including size, shape, and material.
• Budget Considerations: Balancing upfront investment costs with long-term operational efficiency and reliability.

Conclusion

In conclusion, investing in a hot juice filling machine for your fruit juice bottling operations in Jersey is a strategic decision that can propel your business forward. These machines offer advanced technology, efficiency, and reliability, ensuring that your products meet high standards of quality and consistency. Whether you’re starting small or expanding your production capabilities, choosing the right equipment tailored to your needs is essential for success in the competitive juice industry. With the right investment and support, your juice production venture in Jersey can thrive and meet the growing demand for quality fruit juices both locally and globally.

Cities We Supply :

• St. Helier
• St. Clement
• St. Saviour
• St. Lawrence
• St. John
• St. Mary
• St. Peter
• St. Ouen
• St. Brelade
• St. Martin