Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Lesotho

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Lesotho and supply

Why Lesotho for Juice bottle filling machine ?

Lesotho, a high-altitude, landlocked kingdom encircled by South Africa, is crisscrossed by a network of rivers and mountain ranges including the 3,482m-high peak of Thabana Ntlenyana. On the Thaba Bosiu plateau, near Lesotho’s capital, Maseru, are ruins dating from the 19th-century reign of King Moshoeshoe I. Thaba Bosiu overlooks iconic Mount Qiloane, an enduring symbol of the nation’s Basotho people. ? Google

Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment in Lesotho

In the dynamic landscape of beverage production, especially in countries like Lesotho where the demand for fruit juices is burgeoning, the need for efficient and reliable juice filling machines has never been more critical. A hot juice filling machine represents a pivotal tool in the arsenal of any small-scale juice bottling operation, offering precision, speed, and the assurance of maintaining product quality from production to consumption.

Introduction to Hot Juice Filling Machines

Hot juice filling machines are specialized equipment designed to handle the unique challenges posed by bottling fruit juices. They are engineered to maintain the integrity of the juice while ensuring hygienic and efficient filling processes. These machines are particularly suited for small-scale operations in Lesotho, where local producers strive to meet the growing demand for fresh and quality beverages.

Key Features and Benefits

1. Precision Filling Technology: Hot juice filling machines employ advanced technologies that ensure precise filling volumes, minimizing product wastage and optimizing efficiency.
2. Hygienic Design: With stainless steel construction and sanitary components, these machines uphold strict hygiene standards crucial for the preservation of juice quality.
3. Versatility: They accommodate various bottle sizes and types, from PET bottles to glass containers, providing flexibility for diverse market needs in Lesotho.
4. Ease of Operation: Designed with user-friendly interfaces and automated controls, these machines require minimal training for operation, reducing labor costs and operational errors.
5. Energy Efficiency: Modern hot juice filling machines prioritize energy efficiency, helping producers in Lesotho minimize operational costs while maximizing output.

Applications in Lesotho

Lesotho, known for its agricultural potential, has a growing market for locally produced fruit juices. Hot juice filling machines play a crucial role in empowering small-scale producers to enter and thrive in this competitive sector. Whether it’s bottling fresh apple, orange, or mixed fruit juices, these machines ensure consistency in taste and quality, meeting consumer expectations and regulatory standards alike.

Considerations for Small-Scale Producers

For aspiring juice producers in Lesotho, investing in the right hot juice filling machine is a strategic decision that can impact long-term success. Factors such as production capacity, bottle type compatibility, and after-sales support are critical considerations. Choosing a reputable supplier that offers comprehensive training and maintenance services can further enhance operational efficiency and minimize downtime.

Market Trends and Opportunities

The beverage industry in Lesotho is witnessing a shift towards healthier beverage options, driven by consumer preferences for natural and locally sourced products. This trend presents a significant opportunity for small-scale juice bottlers equipped with efficient hot juice filling machines. By capitalizing on local fruit varieties and leveraging quality-focused production methods, producers can cater to both domestic and potentially export markets.

Conclusion

In conclusion, the demand for hot juice filling machines in Lesotho reflects a broader trend towards enhancing local beverage production capabilities. These machines not only facilitate efficient bottling processes but also uphold the integrity and freshness of fruit juices, meeting the expectations of discerning consumers. As the beverage market continues to evolve, investing in reliable and innovative hot juice filling equipment will undoubtedly position producers in Lesotho for sustained growth and competitiveness.

For small-scale juice bottlers in Lesotho looking to elevate their operations, the adoption of modern hot juice filling machines represents a strategic step towards meeting market demand and achieving business success in the dynamic beverage industry landscape.

Cities We Supply :

• Maseru
• Teyateyaneng (TY)
• Mafeteng
• Hlotse
• Mohale’s Hoek
• Maputsoe
• Qacha’s Nek
• Quthing
• Butha-Buthe
• Roma