Fruit Juice Bottle Filling Machine

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Liberia

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Liberia and supply

Why Liberia for Juice bottle filling machine ?

Liberia is a country in West Africa, bordering Sierra Leone, Guinea and Côte d’Ivoire. On the Atlantic coast, the capital city of Monrovia is home to the Liberia National Museum, with its exhibits on national culture and history. Around Monrovia are palm-lined beaches like Silver and CeCe. Along the coast, beach towns include the port of Buchanan, as well as laid-back Robertsport, known for its strong surf. ? Google

Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine and Small-Scale Juice Bottling Equipment in Liberia

In Liberia, the demand for fruit juices continues to rise as consumers increasingly prioritize health and wellness. As a result, there is a growing need for efficient and reliable juice filling machines that can cater to both small-scale producers and larger enterprises looking to expand their operations. One of the key considerations for juice producers in Liberia is the adoption of modern, automated filling solutions that ensure hygiene, precision, and cost-effectiveness.

Introduction to Juice Filling Machines

Juice filling machines play a crucial role in the beverage production industry by automating the process of filling bottles with fruit juices. These machines are designed to handle various types of juices, including hot-filled juices that require higher temperatures during the filling process to ensure product safety and preservation of flavors.

Types of Juice Filling Machines

There are several types of juice filling machines available in the market, each catering to different production scales and requirements:

1. Hot Juice Filling Machines: These machines are specifically designed for filling fruit juices that need to be hot-filled for preservation purposes. They ensure that the juice is filled at a high temperature, which helps in extending its shelf life without the need for additional preservatives.
2. Fruit Juice Bottle Filling Machines: These machines are versatile and can handle a wide range of fruit juices, including pulpy and non-pulpy varieties. They are equipped with features such as bottle sterilization, precise filling mechanisms, and sealing systems to maintain product quality and hygiene standards.
3. Small-Scale Juice Bottling Equipment: Ideal for startup juice producers or those operating on a smaller scale, these machines offer compact designs and lower production capacities while still maintaining efficiency and quality standards. They are often more affordable and easier to operate, making them suitable for emerging markets like Liberia.

Benefits of Using Juice Filling Machines

Investing in juice filling machines brings several benefits to producers in Liberia:

• Increased Efficiency: Automation reduces manual labor and improves production output, allowing producers to meet growing market demands efficiently.
• Improved Product Quality: Modern filling machines ensure accurate filling volumes and maintain the integrity and freshness of the juice, enhancing overall product quality.
• Cost Savings: By reducing product wastage and minimizing labor costs, juice filling machines contribute to long-term cost savings for producers.
• Hygiene and Safety: Automated filling processes minimize human contact with the product, reducing the risk of contamination and ensuring compliance with health and safety regulations.

Choosing the Right Juice Filling Machine for Liberia

When selecting a juice filling machine for operations in Liberia, several factors should be considered:

• Production Capacity: Determine the required output based on current demand and future growth projections.
• Type of Juice: Consider the viscosity and consistency of the juice to ensure compatibility with the filling machine’s specifications.
• Automation Level: Assess the level of automation needed based on production volume and labor availability.
• Maintenance and Support: Opt for machines that come with reliable maintenance support and spare parts availability to minimize downtime.

Conclusion

In conclusion, the adoption of modern juice filling machines in Liberia presents an opportunity for producers to enhance efficiency, improve product quality, and meet growing consumer demands for healthy beverages. Whether it’s hot juice filling machines for preserving flavors or small-scale bottling equipment for emerging businesses, investing in the right equipment can significantly contribute to the success and sustainability of juice production ventures in Liberia.

By embracing automation and leveraging advanced technology, juice producers can position themselves competitively in the market while contributing to the overall growth of the beverage industry in Liberia. As consumer preferences continue to evolve towards healthier choices, the role of efficient and reliable juice filling machines becomes increasingly pivotal in meeting these demands effectively.

Cities We Supply :

• Monrovia
• Gbarnga
• Buchanan
• Kakata
• Harper
• Zwedru
• Ganta
• Voinjama
• Tubmanburg
• Robertsport