Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Nicaragua

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Nicaragua and supply

Why Nicaragua for Juice bottle filling machine ?

Nicaragua, set between the Pacific Ocean and the Caribbean Sea, is a Central American nation known for its dramatic terrain of lakes, volcanoes and beaches. Vast Lake Managua and the iconic stratovolcano Momotombo sit north of the capital Managua. To its south is Granada, noted for its Spanish colonial architecture and an archipelago of navigable islets rich in tropical bird life. ? Google

Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment in Nicaragua

In Nicaragua, the demand for efficient and reliable fruit juice bottle filling machines has been steadily rising, driven by the growth in the local juice production industry. Small-scale juice bottling operations are increasingly seeking advanced equipment to streamline their processes and meet the growing consumer demand for high-quality, fresh juices. This has led to a surge in interest for hot juice filling machines, which offer precision, efficiency, and versatility in handling various types of fruit juices.

Introduction to Juice Filling Machines

Juice filling machines play a crucial role in the beverage industry by automating the process of filling and sealing juice bottles, ensuring consistency and hygiene. For small-scale juice producers in Nicaragua, investing in the right equipment is paramount to maintaining product quality, meeting production targets, and ultimately, satisfying consumer expectations. Hot juice filling machines have emerged as a preferred choice due to their ability to handle sensitive products like fresh fruit juices while preserving flavor and nutritional value.

Benefits of Hot Juice Filling Machines

Hot juice filling machines are designed to cater specifically to the needs of small-scale juice bottling operations in Nicaragua. These machines offer several advantages:

1. Precision and Accuracy: Hot juice filling machines are equipped with advanced technology that ensures precise filling volumes, reducing wastage and maximizing product yield.
2. Versatility: They can handle a wide range of fruit juices, including those with pulp or fibers, without compromising on filling speed or consistency.
3. Efficiency: With automated processes for filling, capping, and sealing, these machines enhance production efficiency, allowing producers to meet increasing market demands.
4. Hygiene and Safety: Hot filling technology sterilizes bottles and caps, maintaining the hygiene and safety standards essential for food and beverage production.
5. Cost-Effectiveness: Despite their advanced capabilities, hot juice filling machines are designed to be energy-efficient, helping small-scale producers in Nicaragua optimize operational costs.

Choosing the Right Hot Juice Filling Machine

When selecting a hot juice filling machine for small-scale juice bottling in Nicaragua, several factors should be considered:

1. Capacity: Determine the production capacity required based on current and anticipated future demand.
2. Technology: Assess the machine’s technology and features, such as filling speed, automation levels, and compatibility with different bottle sizes and materials.
3. Reliability: Look for machines from reputable manufacturers known for reliability, after-sales support, and availability of spare parts.
4. Customization Options: Consider whether the machine can be customized to accommodate specific juice types or production requirements.
5. Cost and ROI: Evaluate the initial investment cost versus long-term return on investment, factoring in operational savings and production efficiencies.

Market Trends and Opportunities

In Nicaragua, the juice market is evolving with increasing consumer preference for natural and healthy beverage options. This trend presents opportunities for small-scale juice producers to expand their product offerings and market reach. Investing in state-of-the-art hot juice filling machines can position these producers to capitalize on market trends, differentiate their products, and enhance brand reputation through consistent quality and reliability.

Conclusion

As the demand for fruit juices continues to grow in Nicaragua, investing in a hot juice filling machine can significantly benefit small-scale juice bottling operations. These machines not only improve production efficiency and product consistency but also ensure compliance with hygiene and safety standards. By choosing the right equipment tailored to their needs, juice producers can strengthen their competitive edge in the market and meet the evolving expectations of consumers for high-quality, fresh juices.

Cities We Supply :

• Managua
• León
• Granada
• Masaya
• Chinandega
• Matagalpa
• Estelí
• Jinotega
• Bluefields
• Rivas