Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Papua New Guinea

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Papua New Guinea and supply

Why Papua New Guinea for Juice bottle filling machine ?

Papua New Guinea, in the southwestern Pacific, encompasses the eastern half of New Guinea and its offshore islands. A country of immense cultural and biological diversity, it’s known for its beaches and coral reefs. Inland are active volcanoes, granite Mt. Wilhelm, dense rainforest and hiking routes like the Kokoda Trail. There are also traditional tribal villages, many with their own languages. ? Google

Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine, Small Scale Juice Bottling Equipment in Papua New Guinea

In Papua New Guinea, the demand for efficient and reliable juice bottling equipment is growing, driven by the burgeoning market for fresh, quality beverages. Hot juice filling machines play a crucial role in meeting this demand, offering a seamless solution for filling fruit juices into bottles at various scales of production. These machines are designed to ensure precision, speed, and hygiene, crucial factors in maintaining the integrity and freshness of the juices.

Introduction to Juice Filling Machines

Juice filling machines are specialized equipment used to automate the process of filling juice into bottles, ensuring consistent fill levels and minimizing wastage. These machines are equipped with advanced technology that allows for efficient operation, making them suitable for small to medium-scale juice bottling operations in Papua New Guinea. They are designed to handle various types of fruit juices, including tropical fruits abundant in the region, such as mango, pineapple, and papaya.

Types of Hot Juice Filling Machines

There are several types of hot juice filling machines available, each catering to specific production needs:

1. Automatic Juice Filling Machines: These machines are fully automated, capable of filling, capping, and labeling bottles with minimal human intervention. They offer high-speed operation and are ideal for large-scale juice production facilities in Papua New Guinea.
2. Semi-Automatic Juice Filling Machines: Semi-automatic machines require some manual intervention for tasks like bottle placement and capping but automate the filling process. They are versatile and suitable for medium-scale juice bottling operations.
3. Small Scale Juice Bottling Equipment: Specifically designed for small-scale production, these machines are compact and cost-effective. They offer flexibility in production volume and are suitable for emerging juice producers or niche markets in Papua New Guinea.

Features and Benefits of Hot Juice Filling Machines

Hot juice filling machines come with a range of features that enhance their efficiency and reliability:

• Precision Filling: Ensures accurate fill levels to maintain product consistency and quality.
• Hygienic Design: Stainless steel construction and sanitary components minimize contamination risks, crucial for producing safe beverages.
• Ease of Operation: User-friendly interfaces and programmable controls make operation straightforward, requiring minimal training for operators in Papua New Guinea.
• Versatility: Capable of handling various bottle sizes and shapes, accommodating different packaging requirements.
• Energy Efficiency: Designed to optimize energy usage, reducing operational costs and environmental impact.

Applications of Fruit Juice Bottle Filling Machines in Papua New Guinea

The use of fruit juice bottle filling machines extends across various applications in Papua New Guinea:

• Commercial Juice Production: Facilitates large-scale production of bottled juices for retail distribution across the country.
• Farmers and Co-operatives: Enables small-scale farmers and co-operatives to process and package their fruit juices, supporting local agriculture and entrepreneurship.
• Event Catering and Hospitality: Provides on-site bottling solutions for events, hotels, and restaurants, ensuring freshness and quality for guests.
• Export Market: Prepares juices for export, meeting international standards of quality and hygiene.

Challenges and Considerations

While hot juice filling machines offer significant benefits, there are considerations for users in Papua New Guinea:

• Infrastructure: Availability of reliable electricity and water supply to operate the machines efficiently.
• Maintenance and Support: Access to trained technicians and spare parts to ensure continuous operation.
• Regulatory Compliance: Meeting local regulatory requirements for food safety and quality standards.

Conclusion

In conclusion, hot juice filling machines are indispensable for the burgeoning fruit juice industry in Papua New Guinea, offering efficiency, reliability, and versatility in production. Whether for large-scale commercial operations or small-scale producers, these machines ensure consistent quality and freshness of bottled juices. With advancements in technology and design, they continue to play a pivotal role in meeting the growing demand for quality beverages both domestically and internationally. As the market expands, investing in reliable juice filling equipment becomes crucial for businesses aiming to thrive in the competitive beverage industry of Papua New Guinea.

Cities We Supply :

• Port Moresby
• Lae
• Mount Hagen
• Madang
• Kokopo
• Goroka
• Wewak
• Alotau
• Kimbe
• Popondetta