Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Puerto Rico

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Puerto Rico and supply

Why Puerto Rico for Juice bottle filling machine ?

Puerto Rico is a Caribbean island and unincorporated U.S. territory with a landscape of mountains, waterfalls and the El Yunque tropical rainforest. In San Juan, the capital and largest city, the Isla Verde area is known for its hotel strip, beach bars and casinos. Its Old San Juan neighborhood features colorful Spanish colonial buildings and El Morro and La Fortaleza, massive, centuries-old fortresses. ? Google

The Importance of Efficient Juice Filling Solutions

Fruit juice production is a multifaceted process that requires precision and hygiene to maintain the product’s quality and safety. Efficient filling solutions play a critical role in this process by ensuring that each bottle is filled accurately, minimizing waste, and preserving the juice’s freshness. Hot juice filling machines and small-scale juice bottling equipment are particularly valuable in achieving these goals.

Why Choose Hot Juice Filling Machines?

Hot juice filling machines are designed to handle high-temperature liquid filling processes, which is essential for preserving the juice’s nutritional value and flavor. These machines are ideal for:

• Sterilization: The high temperatures involved in hot filling help sterilize the juice, ensuring it is free from harmful microorganisms.
• Extended Shelf Life: By filling the juice at high temperatures, the growth of bacteria is minimized, resulting in a longer shelf life for the product.
• Flavor Preservation: The hot filling process helps in preserving the natural flavors and aromas of the juice, providing a superior taste experience for consumers.

Fruit Juice Bottle Filling Machines: Key Features

Fruit juice bottle filling machines are designed to handle the specific requirements of juice bottling, offering features such as:

• Accuracy: These machines ensure precise filling volumes, reducing product waste and ensuring consistent packaging.
• Speed: High-speed filling capabilities make these machines suitable for large-scale production environments.
• Versatility: Capable of filling various bottle sizes and types, these machines offer flexibility to manufacturers catering to different market segments.
• Hygiene: Constructed with food-grade materials and designed for easy cleaning, these machines maintain high hygiene standards, crucial for beverage production.

Small-Scale Juice Bottling Equipment: An Overview

For small-scale juice producers, having access to efficient bottling equipment is crucial for scaling operations without compromising on quality. Small-scale juice bottling equipment provides several advantages:

• Affordability: These machines are often more cost-effective than their large-scale counterparts, making them accessible for startups and small businesses.
• Ease of Use: Designed with simplicity in mind, small-scale equipment is easier to operate and maintain, reducing the need for specialized training.
• Compact Size: These machines occupy less space, making them ideal for smaller production facilities.

Benefits of Small-Scale Juice Bottling Equipment in Puerto Rico

Puerto Rico’s unique market dynamics and consumer preferences make small-scale juice bottling equipment particularly beneficial:

• Local Produce Utilization: Puerto Rico’s rich agricultural landscape provides abundant fresh fruits, making it ideal for producing fresh, local juices.
• Cultural Relevance: Small-scale production allows for the creation of artisanal and specialty juices that cater to local tastes and traditions.
• Economic Growth: By supporting small and medium-sized enterprises (SMEs), small-scale bottling equipment contributes to local economic development and job creation.

Choosing the Right Equipment for Your Needs

Selecting the appropriate juice filling and bottling equipment involves considering several factors, including production volume, budget, and specific product requirements. Here’s a detailed look at the aspects to consider:

Production Volume

Determine your current and projected production volumes to choose equipment that can handle your needs efficiently. While small-scale bottling equipment is ideal for lower volumes, larger machines may be necessary as your business grows.

Budget

Budget constraints play a significant role in equipment selection. It’s essential to balance cost with quality, ensuring that the equipment meets your needs without compromising on performance or durability.

Product Specifics

Consider the types of juices you will be producing, including any specific requirements such as pulp content, viscosity, or packaging formats. Some machines are better suited for certain types of juices, so ensure that your choice aligns with your product portfolio.

Space Constraints

Evaluate the available space in your production facility to ensure that the chosen equipment fits comfortably and allows for efficient workflow. Small-scale equipment is advantageous in limited spaces, while larger machines require more room.

Installation and Maintenance Considerations

Proper installation and maintenance of your juice filling and bottling equipment are critical to ensuring optimal performance and longevity. Here are some tips:

Installation

• Professional Setup: Engage professional technicians for the installation process to ensure that the equipment is set up correctly and operates efficiently.
• Training: Provide comprehensive training to your staff on operating the new equipment, focusing on safety and maintenance procedures.

Maintenance

• Regular Inspections: Schedule routine inspections to identify and address any potential issues before they escalate.
• Cleaning Protocols: Establish and adhere to strict cleaning protocols to maintain hygiene standards and prevent contamination.
• Spare Parts: Keep an inventory of essential spare parts to minimize downtime in case of equipment failure.

Innovations in Juice Filling Technology

The juice filling industry is continuously evolving, with new technologies enhancing efficiency, sustainability, and product quality. Some notable innovations include:

Automation

Automation in juice filling and bottling processes reduces manual labor, increases speed, and ensures consistent product quality. Automated systems can handle everything from bottle washing and filling to capping and labeling.

Energy Efficiency

Modern juice filling machines are designed to be energy-efficient, reducing operational costs and environmental impact. These machines use advanced technologies to minimize energy consumption without compromising performance.

Smart Controls

Smart control systems allow for real-time monitoring and adjustments, enhancing the precision and efficiency of the filling process. These systems can detect and correct issues automatically, ensuring smooth operation.

Case Study: Implementing Juice Filling Solutions in Puerto Rico

To illustrate the benefits of advanced juice filling solutions, let’s consider a hypothetical case study of a juice manufacturer in Puerto Rico.

Background

A small juice manufacturing company in Puerto Rico, “Tropical Delights,” produces a range of fresh fruit juices using locally sourced ingredients. The company aims to expand its production capacity and improve efficiency to meet growing demand.

Challenge

Tropical Delights faces challenges related to production scalability, maintaining product quality, and ensuring compliance with food safety standards.

Solution

The company invests in a hot juice filling machine and small-scale juice bottling equipment tailored to their needs. The new equipment offers the following benefits:

• Increased Production: The hot juice filling machine increases production speed, allowing the company to meet higher demand without compromising on quality.
• Enhanced Quality Control: The automated filling process ensures precise filling volumes and consistent product quality.
• Extended Shelf Life: The hot filling process helps in extending the shelf life of the juices, reducing spoilage and waste.
• Improved Hygiene: The equipment’s hygienic design and easy cleaning features ensure compliance with food safety standards.

Results

After implementing the new equipment, Tropical Delights experiences a significant boost in production efficiency, product quality, and customer satisfaction. The company’s ability to scale production while maintaining high standards positions it for continued growth in the competitive juice market.

Conclusion

In the competitive world of fruit juice production, having the right filling and bottling equipment is essential for success. Hot juice filling machines, fruit juice bottle filling machines, and small-scale juice bottling equipment offer numerous benefits, from enhanced efficiency and quality control to extended shelf life and cost savings. For juice manufacturers in Puerto Rico, investing in advanced equipment can lead to significant improvements in production capabilities and market reach.

By carefully selecting the appropriate equipment and ensuring proper installation and maintenance, juice producers can optimize their operations and deliver high-quality products that meet consumer expectations. With ongoing innovations in juice filling technology, the future looks bright for the juice manufacturing industry, promising even greater advancements in efficiency, sustainability, and product quality.

Cities We Supply :

• San Juan
• Ponce
• Mayagüez
• Arecibo
• Caguas
• Carolina
• Bayamón
• Guaynabo
• Humacao
• Aguadilla
• Fajardo
• Manatí
• Yauco
• Cataño
• Cayey