Juice Bottle Filling Machine

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Romania

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Romania and supply

Why Romania for Juice bottle filling machine ?

Romania is a southeastern European country known for the forested region of Transylvania, ringed by the Carpathian Mountains. Its preserved medieval towns include Sighi?oara, and there are many fortified churches and castles, notably clifftop Bran Castle, long associated with the Dracula legend. Bucharest, the country’s capital, is the site of the gigantic, Communist-era Palatul Parlamentului government building. ? Google

Introduction

In Romania, the beverage industry, particularly the juice segment, has witnessed significant growth, fueled by changing consumer preferences and lifestyles. This growth has necessitated advancements in manufacturing processes, particularly in bottling and packaging. Juice bottle filling machines play a pivotal role in ensuring efficiency, precision, and hygiene in the production line. From small-scale operations to large-scale manufacturing facilities, choosing the right juice bottle filling machine can enhance productivity, reduce operational costs, and maintain product quality.

Types of Juice Bottle Filling Machines

Juice bottle filling machines come in various types, each suited for different production capacities and packaging requirements. Understanding the types available can help businesses in Romania make informed decisions based on their specific needs:

1. Automatic Juice Bottle Filling Machines: Ideal for high-volume production, automatic filling machines offer precision and speed. These machines can handle a wide range of bottle sizes and types, from PET bottles to glass containers. They integrate seamlessly into automated production lines, minimizing manual intervention and optimizing efficiency.
2. Semi-Automatic Juice Bottle Filling Machines: Suited for smaller-scale operations or businesses looking for cost-effective solutions, semi-automatic machines require some manual input but still offer consistent filling accuracy. These machines are versatile and can accommodate various bottle sizes and shapes, making them popular among smaller juice producers in Romania.
3. Rotary Juice Bottle Filling Machines: Known for their high-speed operation, rotary filling machines are designed to handle large volumes efficiently. They are often used in medium to large-scale juice production facilities in Romania, offering quick changeover capabilities and robust performance.
4. Gravity Juice Bottle Filling Machines: Gravity filling machines are suitable for filling non-carbonated liquids like juices. They operate based on the principle of gravity, ensuring precise filling levels and minimal foaming or splashing. Gravity fillers are versatile and can handle different viscosity levels of juices effectively.
5. Pressure Juice Bottle Filling Machines: These machines are used for carbonated juices or beverages that require filling under pressure to maintain carbonation levels. They ensure accurate filling and sealing of bottles to preserve product quality and prevent carbon dioxide loss.

Key Considerations When Choosing a Juice Bottle Filling Machine

Selecting the right juice bottle filling machine in Romania involves considering several factors to align with your production goals and operational requirements:

1. Production Capacity: Assess your daily output requirements and choose a machine that can meet or exceed your production targets without compromising efficiency.
2. Bottle Type and Size: Consider the types of bottles (PET, glass) and sizes (250ml, 500ml, 1 liter) you intend to fill. Ensure the machine is compatible with your preferred bottle specifications to maintain product consistency.
3. Filling Accuracy: Precision in filling volumes is crucial for maintaining product quality and compliance with regulatory standards. Look for machines that offer consistent filling accuracy across different viscosity levels of juices.
4. Automation Level: Determine whether your operation requires fully automated, semi-automated, or manual machines based on your budget and production scale. Automated machines offer higher efficiency but may require a larger initial investment.
5. Maintenance and Support: Opt for machines from manufacturers or suppliers in Romania who offer reliable maintenance support and spare parts availability. Ensure the supplier provides training and technical assistance to maximize machine uptime.
6. Hygiene and Cleanability: Especially important in the food and beverage industry, choose machines that are easy to clean and sanitize to prevent contamination and ensure product safety.

Benefits of Investing in Quality Juice Bottle Filling Machines

Investing in a quality juice bottle filling machine can yield several benefits for businesses in Romania:

1. Improved Efficiency: Streamline production processes and reduce downtime with automated filling machines, leading to increased overall efficiency and productivity.
2. Consistent Product Quality: Maintain uniform filling levels and minimize product wastage, ensuring consistent quality across batches.
3. Cost Savings: Reduce labor costs and operational expenses associated with manual filling processes, leading to improved profitability.
4. Compliance and Safety: Meet regulatory requirements and industry standards for hygiene and product safety with machines designed for food-grade applications.
5. Scalability: Easily scale production capacity in response to market demand fluctuations without compromising on product quality or operational efficiency.

Conclusion

In conclusion, choosing the right juice bottle filling machine in Romania is a critical decision that can impact your business’s success in the competitive beverage market. By understanding the types of machines available, key considerations, and the benefits they offer, businesses can make informed choices that align with their production goals and operational needs. Whether you’re looking to enhance productivity, ensure product quality, or optimize costs, investing in a suitable juice bottle filling machine can position your business for growth and sustainability in the dynamic Romanian market.

Cities We Supply :

• Bucharest
• Cluj-Napoca
• Timișoara
• Iași
• Constanța
• Craiova
• Brașov
• Galați
• Ploiești
• Oradea
• Brăila
• Arad
• Pitești
• Sibiu
• Bacău