Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in South Sudan

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in South Sudan and supply

Why South Sudan for Juice bottle filling machine ?

South Sudan, officially the Republic of South Sudan, is a landlocked country in East Africa. It is bordered by Ethiopia, Sudan, Central African Republic, Democratic Republic of the Congo, Uganda and Kenya. Its population was estimated as 10,913,164 in 2022. Juba is the capital and largest city. Wikipedia

In the bustling landscape of South Sudan’s juice industry, efficiency, precision, and reliability are paramount. As demand surges for quality fruit juices, small-scale producers seek innovative solutions to streamline their bottling processes while maintaining the freshness and flavor of their products. Enter the hot juice filling machine – a game-changer in the realm of juice bottling equipment.

Introduction

In recent years, the beverage industry in South Sudan has experienced remarkable growth, fueled by an increasing appetite for natural and healthy fruit juices. Small-scale juice producers, in particular, have seized the opportunity to cater to this growing demand. However, the challenge lies in optimizing the bottling process to meet consumer expectations for freshness, hygiene, and consistency.

Understanding the Hot Juice Filling Machine

A hot juice filling machine is a specialized piece of equipment designed to streamline the bottling process for fruit juices by incorporating heat during the filling stage. This innovative technology serves multiple purposes:

1. Pasteurization: The hot filling process involves heating the juice to a specific temperature, effectively pasteurizing it to kill harmful microorganisms while preserving its natural flavor and nutritional content.
2. Extended Shelf Life: By pasteurizing the juice at high temperatures, the hot filling machine extends the shelf life of the product, ensuring that it remains fresh and safe for consumption over an extended period.
3. Improved Hygiene: The hot filling process not only eliminates harmful bacteria but also sterilizes the bottles, caps, and filling equipment, maintaining optimal hygiene standards throughout the bottling process.
4. Reduced Oxygen Exposure: Hot filling minimizes oxygen exposure during the filling and sealing process, preventing oxidation and preserving the quality and color of the juice.

Benefits of Hot Juice Filling Machines for Small-Scale Producers

For small-scale juice producers in South Sudan, investing in a hot juice filling machine offers a myriad of benefits:

1. Enhanced Product Quality: With hot filling technology, producers can maintain the natural flavor, color, and nutritional value of their juices, ensuring a superior product that resonates with discerning consumers.
2. Increased Efficiency: Hot juice filling machines automate the bottling process, allowing producers to achieve higher throughput and meet growing demand without compromising on quality or consistency.
3. Cost Savings: By reducing the need for preservatives and additives through pasteurization, hot filling machines enable producers to create healthier, more natural juice products while minimizing production costs.
4. Market Differentiation: With hot filling technology, small-scale producers can distinguish their products in the market by offering fresher, longer-lasting juices that stand out from competitors.
5. Compliance with Regulations: In a highly regulated industry, hot juice filling machines help small-scale producers adhere to stringent food safety standards and regulatory requirements, ensuring compliance and consumer trust.

Choosing the Right Hot Juice Filling Machine

When selecting a hot juice filling machine for small-scale production in South Sudan, several factors should be considered:

1. Capacity: Choose a machine that aligns with your production requirements and growth projections, ensuring scalability as your business expands.
2. Technology: Look for advanced features such as temperature control, automated filling, and bottle sterilization to maximize efficiency and product quality.
3. Reliability: Opt for a reputable manufacturer known for producing high-quality, reliable equipment backed by comprehensive technical support and after-sales service.
4. Customization: Consider a machine that offers flexibility for filling various bottle sizes and types, allowing you to adapt to changing market trends and consumer preferences.
5. Cost-effectiveness: Balance upfront investment costs with long-term benefits and ROI potential, selecting a machine that delivers value for money without compromising on quality or performance.

Conclusion

In the dynamic landscape of South Sudan’s juice industry, small-scale producers face the dual challenge of meeting growing consumer demand while maintaining product quality and consistency. With hot juice filling machine solutions, producers can revolutionize their bottling processes, enhancing efficiency, prolonging shelf life, and delivering superior juice products that captivate the market.

As the demand for natural and healthy fruit juices continues to rise, investing in hot filling technology is not just a strategic choice but a transformative one that positions small-scale producers for sustainable growth and success in South Sudan’s burgeoning beverage market.

Cities We Supply :

• Juba
• Malakal
• Wau
• Yei
• Bentiu
• Bor
• Rumbek
• Torit
• Aweil
• Kuajok