Features of Fully Automatic Real juice Packaging line
2000 Litters Function Requirement: Blending with Flavor, water & pulp for making Juice.
Design: Vertical Cylindrical tank with Center Low RPM Stirrer .
The tank shell will be of 2.mm thick S.S. sheets of SS304-
The tank bottom conical will be of 2.5.mm thick S.S. sheets of SS304
The tanks will be supported on S.S three legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is conical type and also connected towards outlet for free and complete drainage of Juice
Juice bottle filling machine in The Bahamas
Detail Specification
Pulp receiving/Pectin/Gum Mixing tank
500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can
/Drum
Design: Vertical Cylindrical tank
The tank shell will be of 2 mm thick S.S
Fully Automatic Real juice and synthetic
juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )
(Hot Filling process)
8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.
In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM
Cooling tunnel use for bottle cooling
C.I.P pipe line For juice plant
S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304
C.I.P spray ball used in tank
Interconnecting S.S. Pipes and Fittings —
SS 304 for juice plant
S.S. Pipes and Fittings for the equipment.
The piping will be 25 mm as applicable based on the flow rate requirements. The fittings
will be of TC end standard.
Online ink jet coding machine
Online Digital Video Jet 3 Line Ink jet coding/ Printing machine
Online Steam shrink tunnel with steam
generator
mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve
Semi auto bulk shrink wrapping machine
with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc
Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed
Output 3 to 5 Packets/Min.
that has an equal heat distribution with beautiful and secure shrinkage effect
heat insulation treatment with good insulating properly, quick temperature rise and energy saving
Unique thermal passage with centrifugal thermal air circulation system
sheets of SS304-
The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.
All SS surfaces will matt polished to 220 grit, ground & smooth.
The Tank will be provided with following accessories
No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)
Three Nos S.S. adjustable heavy duty ball feet for level adjustment.
S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.
Side Drain with Valve
ONLINE PESTURISER FOR JUICE
( 1000 ltr /hr) (PLATE HEAT EXCHANGER)
PHE type with SS 316 plates with glue less food grade EPDM gaskets,
Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg
heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr
Return Juice PHE For Homogenizer
Cooling tower Cooling tower for cooling
tunnel with circulation pump
Boiler Wood Fired Boiler For Pasteurizing
and homogenizing process of juice
Chimney and Pressure reducing System
Chimney
Pressure reducing System
HIGH PRESSURE HOMOGENIZER FOR
JUICE (1000 ltr /hr)Two stage homogenizer design.
Maximum Pressure : 200 Bar
Operating Pressure : 175 Bar No. of Plunger :3
MOC of Plunger: Special Alloy with hard chrome plated
Homogenizer Speed : 275 SPM (Suitable for Continuous duty)
Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)
The Body : The body of the Homogenizer casing is made out of C. Iron.
M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)
Type of Suction & dis. Valve: Ball type suitable for Fruit Juice
M 0 C of suction & dis. valve : AISI 304 with Satellite.
Temperature holding system Holding tube
is designed for continuous holding of the product for 20/30
sec, at the pasteurization temperature.
Holding tube is of tubular design
made of SS 316 seamless tube with suitable
number of bend
Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI
PINEAPPLE
LITCHI FRUIT
ORANGE
GRAPES Packaging line
What we do?
We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in The Bahamas
Call us or fill the form for more information.
What we do ? we Juice bottle filling machine in The Bahamas and supply
Commissioning & After-sales Service
1.We make accurate factory layout design according to customer’s factory size; if the customer needed, we could make workshop design with electricity power, Aircumeresur supply, Plastic Rolles, material storage,packing meterial final storages, worker’s restroom, etc.
2.After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.
3.1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4.Our engineers have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5.It normally costs 5 days for the commissioning service, and we supply 1 year Warranty from the date of completion of commissioning service.
6.The engineer’s round-trip flight tickets, accommodation and daily salary 8000 are on client’s account.
Note-
Supervision charges for Installation & commissioning
Extra as per quoted in our technical offer.
The customer will ensure that the equipment have been placed at site & necessary connections are completed before
the call for commissioning has been made. You will have to provide to & fro, & lodging & boarding during the stay of
our engineer.
If the additional visit is required by the engineering then additional charges would be of Rs. 3500/- per day per person
per man hours
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British Virgin Islands | Ethiopia | Italy | Nepal | South Korea | West Bank |
Brunei | Falkland Islands (Islas Malvinas) | Jamaica | Netherlands | South Sudan | Yemen |
Bulgaria | Faroe Islands | Japan | New Caledonia | Spain | Zambia |
Burkina Faso | Federated States of Micronesia | Jersey | New Zealand | Sri Lanka | Zimbabwe |
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Why The Bahamas for Juice bottle filling machine ?
The Bahamas, officially the Commonwealth of The Bahamas, is an island country within the Lucayan Archipelago of the West Indies in the North Atlantic. It takes up 97% of the Lucayan Archipelago’s land area and is home to 88% of the archipelago’s population. Wikipedia
In the sun-kissed islands of The Bahamas, where tropical flavors tantalize the taste buds and freshness is paramount, the demand for quality fruit juices is ever-present. Whether it’s a refreshing sip on a hot day or a vital ingredient in cocktails and culinary creations, the need for locally-produced, freshly bottled juices is undeniable. To meet this demand and elevate your juice production endeavors, investing in hot juice filling machines and small-scale bottling equipment can be a game-changer. In this comprehensive guide, we delve into the world of hot juice filling machines, explore the benefits of small-scale juice bottling equipment, and uncover how these technologies can revolutionize your juice business in The Bahamas.
Understanding Hot Juice Filling Machines:
Hot juice filling machines are the backbone of efficient and hygienic juice production. Designed to handle the delicate nature of fruit juices, these machines utilize advanced technology to ensure precise filling, sealing, and labeling of juice bottles. By employing heat during the filling process, hot juice filling machines help to preserve the natural flavor and nutritional integrity of the juice, extending its shelf life without the need for artificial preservatives.
In The Bahamas, where tropical fruits abound, hot juice filling machines offer a cost-effective solution for small to medium-scale juice producers looking to capitalize on the abundance of fresh, local ingredients. Whether it’s mango, guava, pineapple, or passionfruit, these machines can handle a variety of fruit juices with ease, allowing you to offer an enticing array of flavors to your customers.
Benefits of Small-Scale Juice Bottling Equipment:
While large-scale bottling facilities may dominate the market, small-scale juice bottling equipment offers a range of advantages for Bahamian juice producers. Compact in size and easy to operate, these machines are ideal for local businesses looking to start or expand their juice production operations without breaking the bank.
One of the key benefits of small-scale juice bottling equipment is its flexibility. Whether you’re filling bottles for retail shelves, hotel minibars, or local cafes, these machines can adapt to various packaging requirements, including different bottle sizes and shapes. This versatility allows you to cater to a diverse range of customers and market segments, maximizing your revenue potential in The Bahamas’ vibrant juice industry.
Moreover, small-scale juice bottling equipment offers scalability, allowing you to ramp up production as demand grows. Whether you’re a budding entrepreneur or an established juice producer looking to expand your reach, these machines provide a cost-effective and efficient solution for meeting increasing customer demand while maintaining the quality and consistency of your product.
Maximizing Efficiency and Quality:
In a competitive market where quality and efficiency are paramount, investing in hot juice filling machines and small-scale bottling equipment can give your juice business a competitive edge. By streamlining the production process, minimizing wastage, and ensuring consistent product quality, these technologies enable you to meet customer expectations while optimizing operational efficiency and profitability.
Furthermore, by embracing technology and innovation in juice production, you demonstrate your commitment to excellence and sustainability, which can resonate with environmentally-conscious consumers in The Bahamas and beyond. From reducing packaging waste to minimizing energy consumption, hot juice filling machines and small-scale bottling equipment offer tangible benefits that align with modern consumer preferences and industry trends.
Conclusion:
In conclusion, the combination of hot juice filling machines and small-scale bottling equipment presents a compelling opportunity for juice producers in The Bahamas to elevate their operations and capture a larger share of the market. By harnessing the power of technology, innovation, and quality craftsmanship, you can deliver fresh, flavorful juices that embody the spirit of the islands and delight customers near and far. Whether you’re a seasoned juice producer or a newcomer to the industry, investing in these cutting-edge technologies can pave the way for success in The Bahamas’ thriving juice market.
Cities We Supply :
We are India Based Packaging Machine manufacturer company with state of Art Manufacturing unit fully equipped with Most Advanced Research and Development center and specialized manpower, well known for Precision, Fast delivery and prompt customer care support of 24/7. We provide machine to all countries of World. Recent Exports were in Australia, Canada, UK, USA, Nigeria, Uganda, Turkey, Singapore, New Zealand, France, Spain, Italy..
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
We have a dedicated team for customer support which is available for 24 hours and 7 days. You can contact us via, Phone, Email, Call or whats-app.
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
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Supper Power Pack Systems Developed by Supper Power Pack Systems & Packing Machine World
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