Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Turkmenistan

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Turkmenistan and supply

Why Turkmenistan for Juice bottle filling machine ?

Turkmenistan is a country in Central Asia bordered by the Caspian Sea and largely covered by the Karakum Desert. It’s known for archaeological ruins including those at Nisa and Merv, major stops along the ancient trade route the Silk Road. Ashgabat, the capital, was rebuilt in Soviet style in the mid-20th century and is filled with grand monuments honoring former president Saparmurat Niyazov. ? Google

In Turkmenistan’s vibrant juice market, the demand for high-quality fruit juice products is soaring. To capitalize on this opportunity and ensure maximum efficiency and productivity, investing in state-of-the-art juice filling machinery is essential. Enter the hot juice filling machine: a game-changer in the realm of fruit juice bottle filling technology. In this comprehensive guide, we’ll delve into the world of hot juice filling machines, exploring their benefits, functionalities, and relevance in Turkmenistan’s small-scale juice bottling landscape.

Understanding the Hot Juice Filling Machine

At the heart of any successful juice bottling operation lies the juice filling machine. The hot juice filling machine, specifically tailored for fruit juice applications, offers a myriad of advantages over conventional filling equipment. Designed to handle the unique characteristics of fruit juices, including viscosity variations and pulp content, these machines ensure optimal filling accuracy and consistency.

Benefits of Hot Juice Filling Machines

1. Enhanced Efficiency: Hot juice filling machines are engineered to streamline the bottling process, minimizing downtime and maximizing throughput. With advanced automation features, such as precision filling nozzles and programmable controls, these machines significantly boost production efficiency.
2. Preservation of Product Quality: Maintaining the freshness and flavor of fruit juices is paramount. Hot filling technology, which involves filling bottles with hot juice and then rapidly cooling them, helps preserve the natural taste, color, and nutritional value of the juice without the need for preservatives, thus meeting the discerning preferences of Turkmenistan’s health-conscious consumers.
3. Versatility and Adaptability: Whether it’s pulpy citrus juices or smooth blends, hot juice filling machines are versatile enough to handle a wide range of juice varieties. With customizable settings and interchangeable components, these machines can accommodate different bottle sizes and shapes, catering to the diverse needs of Turkmenistan’s juice producers.
4. Cost-Effectiveness: Investing in a hot juice filling machine represents a sound financial decision for small-scale juice bottlers in Turkmenistan. By optimizing production processes and minimizing product waste, these machines offer long-term cost savings and a rapid return on investment.

Small-Scale Juice Bottling Equipment in Turkmenistan

For aspiring juice entrepreneurs and established producers alike, navigating the complexities of small-scale juice bottling can be daunting. However, with the right equipment and guidance, success is within reach. In Turkmenistan’s burgeoning juice industry, small-scale juice bottling equipment plays a pivotal role in enabling local businesses to thrive.

1. Compact Filling Lines: Tailored to the unique needs of small-scale operations, compact juice bottling lines offer a space-efficient solution without compromising on performance. These turnkey systems typically include bottle rinsing, filling, capping, and labeling capabilities, allowing Turkmenistan’s juice producers to achieve seamless production workflows within limited space constraints.
2. Entry-Level Filling Machinery: For newcomers entering the juice bottling arena, entry-level filling machinery provides a cost-effective entry point. These user-friendly machines, equipped with essential features for filling and sealing bottles, are ideal for start-ups and small businesses seeking to establish a foothold in Turkmenistan’s competitive juice market.
3. Modular Expansion Options: As demand grows and production volumes increase, scalability becomes paramount. Modular small-scale juice bottling equipment offers the flexibility to expand production capacities incrementally, ensuring that Turkmenistan’s juice producers can scale their operations in tandem with market demand while minimizing upfront capital investment.

Conclusion: Pioneering the Future of Juice Bottling in Turkmenistan

In Turkmenistan’s dynamic juice industry, the adoption of hot juice filling machines and small-scale bottling equipment heralds a new era of innovation and opportunity. By embracing cutting-edge technology and strategic investments, local juice producers can unlock untapped potential, meet evolving consumer preferences, and carve out a niche in both domestic and international markets. With a commitment to excellence and a spirit of entrepreneurship, Turkmenistan’s juice bottlers are poised to shape the future of the global juice industry.

Cities We Supply :

• Ashgabat
• Türkmenabat
• Daşoguz
• Mary
• Balkanabat
• Bayramaly
• Türkmenbaşy
• Tejen
• Abadan
• Serdar