Juice Bottle Filling Machine

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Turks And Caicos Islands

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Turks And Caicos Islands and supply

Why Turks And Caicos Islands for Juice bottle filling machine ?

Turks and Caicos is an archipelago of 40 low-lying coral islands in the Atlantic Ocean, a British Overseas Territory southeast of the Bahamas. The gateway island of Providenciales, known as Provo, is home to expansive Grace Bay Beach, with luxury resorts, shops and restaurants. Scuba-diving sites include a 14-mile barrier reef on Provo’s north shore and a dramatic 2,134m underwater wall off Grand Turk island. ? Google

Introduction: In the vibrant world of juice production, efficiency and precision are paramount. Whether you’re a small-scale juice entrepreneur or a large-scale manufacturer, having the right equipment can make all the difference. In Turks and Caicos Islands, where the demand for fresh and delicious juices is ever-growing, investing in top-of-the-line juice bottle filling machines is essential to stay ahead of the competition. Let’s delve into the world of juice bottle filling machines and explore how they can revolutionize your juice production process.

Chapter 1: Understanding the Importance of Juice Bottle Filling Machines

• The role of bottle filling machines in the juice production process
• Benefits of using automated filling machines over manual methods
• Ensuring hygiene and product quality through automated filling systems
• Meeting production demands efficiently with high-speed filling capabilities

Chapter 2: Key Features and Functionality of Modern Juice Bottle Filling Machines

• Overview of the latest technology and innovations in bottle filling machinery
• Precision filling mechanisms for accurate volume control
• Versatility in filling various types and sizes of juice bottles
• Integration with other packaging processes for seamless production flow
• User-friendly interfaces and easy maintenance for hassle-free operation

Chapter 3: Tailoring Juice Bottle Filling Machines to Your Production Needs

• Customization options to suit different juice formulations and packaging requirements
• Choosing the right filling machine based on production volume and space constraints
• Considerations for filling different types of juice, including pulpy or viscous liquids
• Future-proofing your investment with scalable and adaptable filling solutions

Chapter 4: Optimizing Efficiency and Cost-Effectiveness in Juice Production

• Reducing wastage and maximizing yield with efficient filling processes
• Lowering operational costs through energy-efficient and resource-saving technologies
• Streamlining production workflows to minimize downtime and increase throughput
• Enhancing product shelf-life and freshness through advanced filling techniques

Chapter 5: Ensuring Compliance with Industry Regulations and Standards

• Understanding regulatory requirements for juice packaging and filling
• Compliance with food safety standards and hygiene protocols
• Documentation and record-keeping practices for quality assurance and traceability
• Partnering with reputable manufacturers to ensure adherence to industry best practices

Chapter 6: Case Studies and Success Stories of Juice Manufacturers in Turks and Caicos Islands

• Real-life examples of juice producers leveraging bottle filling machines for success
• Testimonials from satisfied customers on the benefits of automated filling solutions
• Insights into increased productivity, improved product quality, and business growth
• Lessons learned and best practices for optimizing juice production operations

Conclusion: Investing in state-of-the-art juice bottle filling machines is not just a choice but a necessity for juice manufacturers in Turks and Caicos Islands. By embracing automation, precision, and efficiency, you can elevate your juice production to new heights and meet the ever-growing demands of consumers. With the right equipment and strategic approach, you can position your brand as a leader in the vibrant and competitive juice market of Turks and Caicos Islands.

Cities We Supply :

• Providenciales
• Grand Turk
• Cockburn Town
• North Caicos
• Bottle Creek
• Whitby
• South Caicos
• Cockburn Harbour
• Middle Caicos
• Conch Bar
• Salt Cay
• Balfour Town