Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Vanuatu

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Vanuatu and supply

Why Vanuatu for Juice bottle filling machine ?

Vanuatu is a South Pacific Ocean nation made up of roughly 80 islands that stretch 1,300 kilometers. The islands offer scuba diving at coral reefs, underwater caverns and wrecks such as the WWII-era troopship SS President Coolidge. Harborside Port Vila, the nation’s capital and economic center, is on the island of Efate. The city is home to the Vanuatu National Museum, which explores the nation’s Melanesian culture. ? Google

Introduction to Juice Filling Machines

Juice filling machines are the backbone of any juice production operation, facilitating the efficient and precise filling of bottles with delicious fruit juices. These machines come in various types and configurations, each designed to cater to specific production needs. Among the diverse range of juice filling machines available, hot juice filling machines stand out for their ability to handle high-temperature filling processes, ensuring optimal product quality and shelf life.

Understanding Hot Juice Filling Machines

Hot juice filling machines, also known as hot fill machines, are specially designed to fill bottles with hot liquid products, such as fruit juices, at temperatures ranging from 70°C to 95°C. This hot filling process helps to sterilize the product and extend its shelf life without the need for preservatives, making it an ideal choice for manufacturers aiming to deliver fresh and natural juice products to consumers.

Key Features and Benefits of Hot Juice Filling Machines

• High-Temperature Filling: Hot juice filling machines are equipped with advanced heating and filling mechanisms that enable the precise filling of bottles with hot liquid, ensuring product safety and longevity.
• Sterilization: The hot filling process effectively sterilizes the juice, eliminating harmful bacteria and enzymes, and preserving the natural flavor and nutrients of the fruit.
• Extended Shelf Life: By eliminating the need for preservatives, hot filling helps to extend the shelf life of juice products, maintaining their freshness and quality over an extended period.
• Versatility: Hot juice filling machines are versatile and can be adapted to fill a wide range of bottle sizes and shapes, catering to diverse packaging requirements.
• Efficiency and Productivity: These machines are designed for high-speed filling operations, maximizing production efficiency and throughput while minimizing downtime.

Small Scale Juice Bottling Equipment: Empowering Local Producers

In Vanuatu, where small-scale juice producers play a significant role in the local economy, investing in suitable bottling equipment is essential for enhancing productivity and competitiveness. Small scale juice bottling equipment caters to the unique needs of local producers, offering compact, cost-effective solutions for bottling operations.

Exploring Fruit Juice Bottle Filling Machines

Fruit juice bottle filling machines are specifically designed to handle the delicate nature of fruit juices, ensuring gentle handling and precise filling to preserve the integrity of the product. These machines come in various configurations, including semi-automatic and fully automatic models, offering flexibility and scalability to meet evolving production demands.

Benefits of Small Scale Juice Bottling Equipment

• Compact Footprint: Small scale bottling equipment is designed to fit into limited space environments, making it ideal for small-scale juice production facilities with space constraints.
• Cost-Effective: These machines offer cost-effective solutions for local producers, allowing them to streamline their bottling operations without breaking the bank.
• User-Friendly Operation: With intuitive controls and easy setup procedures, small scale bottling equipment enables operators to quickly master the bottling process, minimizing training time and enhancing productivity.
• Scalability: As production volumes grow, small scale bottling equipment can be upgraded or expanded to accommodate increased demand, ensuring scalability and long-term viability for local juice businesses.

Conclusion: Elevate Your Juice Production with Cutting-Edge Filling Machines

In conclusion, hot juice filling machines and small scale juice bottling equipment offer invaluable advantages for juice manufacturers in Vanuatu looking to enhance their production capabilities and market competitiveness. By investing in these advanced technologies, local producers can elevate the quality, efficiency, and profitability of their juice businesses, while delighting consumers with fresh, flavorful juice products that stand out in the market.

Whether you’re a budding entrepreneur venturing into the world of juice production or an established manufacturer seeking to optimize your production process, hot juice filling machines and small scale bottling equipment hold the key to unlocking new possibilities and driving success in Vanuatu’s thriving juice industry. Embrace the power of innovation and elevate your juice business to new heights with state-of-the-art filling machines tailored to your unique needs and aspirations.

Cities We Supply :

• Port Vila
• Luganville
• Lakatoro
• Lenakel
• Isangel
• Sola
• Saratamata
• Lamap
• Norsup
• Port-Olry