Features of Fully Automatic Real juice Packaging line
2000 Litters Function Requirement: Blending with Flavor, water & pulp for making Juice.
Design: Vertical Cylindrical tank with Center Low RPM Stirrer .
The tank shell will be of 2.mm thick S.S. sheets of SS304-
The tank bottom conical will be of 2.5.mm thick S.S. sheets of SS304
The tanks will be supported on S.S three legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is conical type and also connected towards outlet for free and complete drainage of Juice
Juice bottle filling machine in Wallis And Futuna
Detail Specification
Pulp receiving/Pectin/Gum Mixing tank
Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment
500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can
/Drum
Design: Vertical Cylindrical tank
The tank shell will be of 2 mm thick S.S
Fully Automatic Real juice and synthetic
juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )
(Hot Filling process)
8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.
In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM
Cooling tunnel use for bottle cooling
C.I.P pipe line For juice plant
S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304
C.I.P spray ball used in tank
Interconnecting S.S. Pipes and Fittings —
SS 304 for juice plant
S.S. Pipes and Fittings for the equipment.
The piping will be 25 mm as applicable based on the flow rate requirements. The fittings
will be of TC end standard.
Online ink jet coding machine
Online Digital Video Jet 3 Line Ink jet coding/ Printing machine
Online Steam shrink tunnel with steam
generator
mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve
Semi auto bulk shrink wrapping machine
with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc
Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed
Output 3 to 5 Packets/Min.
that has an equal heat distribution with beautiful and secure shrinkage effect
heat insulation treatment with good insulating properly, quick temperature rise and energy saving
Unique thermal passage with centrifugal thermal air circulation system
sheets of SS304-
The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.
All SS surfaces will matt polished to 220 grit, ground & smooth.
The Tank will be provided with following accessories
No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)
Three Nos S.S. adjustable heavy duty ball feet for level adjustment.
S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.
Side Drain with Valve
ONLINE PESTURISER FOR JUICE
( 1000 ltr /hr) (PLATE HEAT EXCHANGER)
PHE type with SS 316 plates with glue less food grade EPDM gaskets,
Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg
heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr
Return Juice PHE For Homogenizer
Cooling tower Cooling tower for cooling
tunnel with circulation pump
Boiler Wood Fired Boiler For Pasteurizing
and homogenizing process of juice
Chimney and Pressure reducing System
Chimney
Pressure reducing System
HIGH PRESSURE HOMOGENIZER FOR
JUICE (1000 ltr /hr)Two stage homogenizer design.
Maximum Pressure : 200 Bar
Operating Pressure : 175 Bar No. of Plunger :3
MOC of Plunger: Special Alloy with hard chrome plated
Homogenizer Speed : 275 SPM (Suitable for Continuous duty)
Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)
The Body : The body of the Homogenizer casing is made out of C. Iron.
M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)
Type of Suction & dis. Valve: Ball type suitable for Fruit Juice
M 0 C of suction & dis. valve : AISI 304 with Satellite.
Temperature holding system Holding tube
is designed for continuous holding of the product for 20/30
sec, at the pasteurization temperature.
Holding tube is of tubular design
made of SS 316 seamless tube with suitable
number of bend
Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI
PINEAPPLE
LITCHI FRUIT
ORANGE
GRAPES Packaging line
What we do?
We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Wallis And Futuna
Call us or fill the form for more information.
What we do ? we Juice bottle filling machine in Wallis And Futuna and supply
Commissioning & After-sales Service
1.We make accurate factory layout design according to customer’s factory size; if the customer needed, we could make workshop design with electricity power, Aircumeresur supply, Plastic Rolles, material storage,packing meterial final storages, worker’s restroom, etc.
2.After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.
3.1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4.Our engineers have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5.It normally costs 5 days for the commissioning service, and we supply 1 year Warranty from the date of completion of commissioning service.
6.The engineer’s round-trip flight tickets, accommodation and daily salary 8000 are on client’s account.
Note-
Supervision charges for Installation & commissioning
Extra as per quoted in our technical offer.
The customer will ensure that the equipment have been placed at site & necessary connections are completed before
the call for commissioning has been made. You will have to provide to & fro, & lodging & boarding during the stay of
our engineer.
If the additional visit is required by the engineering then additional charges would be of Rs. 3500/- per day per person
per man hours
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Why Wallis And Futuna for Juice bottle filling machine ?
Wallis and Futuna, officially the Territory of the Wallis and Futuna Islands, is a French island collectivity in the South Pacific, situated between Tuvalu to the northwest, Fiji to the southwest, Tonga to the southeast, Samoa to the east, and Tokelau to the northeast. Mata Utu is its capital and largest city. Wikipedia
Introduction:
In Wallis and Futuna, where tropical fruits flourish and demand for fresh, flavorful juices is ever-present, the need for advanced juice filling and bottling equipment is paramount. Enter the hot juice filling machine and small-scale juice bottling equipment, revolutionizing the local juice packaging landscape. This comprehensive guide explores the intricacies of these cutting-edge machines, shedding light on their features, benefits, and transformative impact on juice production in Wallis and Futuna.
Chapter 1: Understanding the Juice Packaging Market in Wallis And Futuna
Before delving into the specifics of hot juice filling machines and small-scale bottling equipment, it’s essential to grasp the dynamics of the juice packaging market in Wallis and Futuna. With its abundance of tropical fruits, including mangoes, pineapples, and passion fruits, the archipelago presents a ripe opportunity for juice producers. This chapter examines the growing demand for high-quality, locally-sourced juices, driven by factors such as health consciousness, tourism, and the preference for natural beverages.
Chapter 2: Exploring Hot Juice Filling Machines
At the heart of efficient juice packaging lies the hot juice filling machine, a technological marvel designed to streamline the filling process while preserving the freshness and flavor of the product. This chapter provides an in-depth exploration of hot juice filling machines, highlighting their key features such as automated filling, temperature control, and sanitary design. From their ability to handle various viscosities to their versatility in filling different bottle sizes, these machines represent the epitome of efficiency and precision in juice packaging.
Chapter 3: Small-Scale Juice Bottling Equipment: Empowering Local Producers
In a region characterized by small-scale juice producers and boutique operations, the availability of compact and user-friendly bottling equipment is paramount. This chapter delves into the realm of small-scale juice bottling equipment, showcasing their versatility, affordability, and ease of operation. From manual bottle fillers to semi-automatic capping machines, these equipment options cater to the diverse needs of local juice producers, empowering them to compete in the market while maintaining product quality and consistency.
Chapter 4: Advantages of Hot Juice Filling Machines and Small-Scale Bottling Equipment
The adoption of hot juice filling machines and small-scale bottling equipment offers a myriad of advantages for juice producers in Wallis and Futuna. This chapter explores these benefits, ranging from increased production efficiency and reduced wastage to enhanced product shelf-life and improved hygienic standards. Additionally, we delve into the cost-effectiveness and scalability of these machines, making them ideal investments for both emerging startups and established juice businesses.
Chapter 5: Case Studies: Success Stories from Local Juice Producers
To illustrate the tangible impact of hot juice filling machines and small-scale bottling equipment, this chapter presents compelling case studies from Wallis and Futuna’s local juice producers. From family-run orchards to community cooperatives, these success stories showcase how these machines have revolutionized their production processes, enabling them to meet growing demand, expand their product lines, and achieve sustainable growth in the competitive juice market.
Chapter 6: Future Outlook and Opportunities
As Wallis and Futuna’s juice packaging industry continues to evolve, the future outlook for hot juice filling machines and small-scale bottling equipment remains promising. This chapter explores emerging trends such as eco-friendly packaging solutions and the integration of automation and digitalization, and the opportunities they present for juice producers embracing these advanced technologies.
Conclusion
In conclusion, hot juice filling machines and small-scale bottling equipment are catalysts for innovation and growth in Wallis and Futuna’s juice packaging industry. By combining efficiency, precision, and versatility, these machines empower local producers to elevate their offerings, meet consumer demand, and contribute to the region’s economic development and sustainability. As the archipelago embraces the future of juice packaging, these machines will undoubtedly play a pivotal role in shaping its vibrant and flourishing juice market.
Cities We Supply :
On Futuna Island:
We are India Based Packaging Machine manufacturer company with state of Art Manufacturing unit fully equipped with Most Advanced Research and Development center and specialized manpower, well known for Precision, Fast delivery and prompt customer care support of 24/7. We provide machine to all countries of World. Recent Exports were in Australia, Canada, UK, USA, Nigeria, Uganda, Turkey, Singapore, New Zealand, France, Spain, Italy..
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
We have a dedicated team for customer support which is available for 24 hours and 7 days. You can contact us via, Phone, Email, Call or whats-app.
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
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