Features of Fully Automatic Real juice Packaging line
2000 Litters Function Requirement: Blending with Flavor, water & pulp for making Juice.
Design: Vertical Cylindrical tank with Center Low RPM Stirrer .
The tank shell will be of 2.mm thick S.S. sheets of SS304-
The tank bottom conical will be of 2.5.mm thick S.S. sheets of SS304
The tanks will be supported on S.S three legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is conical type and also connected towards outlet for free and complete drainage of Juice
Juice bottle filling machine in Sri Lanka
Supper Power Pack Systems, a leading packaging machinery manufacturer based in Jaipur, India, is a trusted supplier and exporter of high-quality Fruit Juice Bottle Filling Machines. These machines are designed to meet the specific needs of the beverage industry, ensuring precision, efficiency, and hygiene in bottling fruit juices. With a growing demand for packaged beverages in Sri Lanka, Supper Power Pack Systems offers the perfect solution for juice manufacturers seeking reliable and advanced equipment.
The Fruit Juice Bottle Filling Machine is widely used for bottling:
Supper Power Pack Systems ensures the timely delivery of machinery to Sri Lanka, complete with technical documentation, installation guidance, and after-sales service. The company’s machines are designed to perform optimally under local conditions, making them ideal for Sri Lankan juice manufacturers.
For businesses in Sri Lanka seeking high-performance, reliable, and hygienic solutions for bottling fruit juices, Supper Power Pack Systems offers the ideal solution. Their Fruit Juice Bottle Filling Machines are tailored to meet the needs of the local market, ensuring efficiency and quality at every stage of production.
]Detail Specification
Pulp receiving/Pectin/Gum Mixing tank
500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can
/Drum
Design: Vertical Cylindrical tank
The tank shell will be of 2 mm thick S.S
Fully Automatic Real juice and synthetic
juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )
(Hot Filling process)
8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.
In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM
Cooling tunnel use for bottle cooling
C.I.P pipe line For juice plant
S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304
C.I.P spray ball used in tank
Interconnecting S.S. Pipes and Fittings —
SS 304 for juice plant
S.S. Pipes and Fittings for the equipment.
The piping will be 25 mm as applicable based on the flow rate requirements. The fittings
will be of TC end standard.
Online ink jet coding machine
Online Digital Video Jet 3 Line Ink jet coding/ Printing machine
Online Steam shrink tunnel with steam
generator
mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve
Semi auto bulk shrink wrapping machine
with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc
Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed
Output 3 to 5 Packets/Min.
that has an equal heat distribution with beautiful and secure shrinkage effect
heat insulation treatment with good insulating properly, quick temperature rise and energy saving
Unique thermal passage with centrifugal thermal air circulation system
sheets of SS304-
The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.
All SS surfaces will matt polished to 220 grit, ground & smooth.
The Tank will be provided with following accessories
No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)
Three Nos S.S. adjustable heavy duty ball feet for level adjustment.
S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.
Side Drain with Valve
ONLINE PESTURISER FOR JUICE
( 1000 ltr /hr) (PLATE HEAT EXCHANGER)
PHE type with SS 316 plates with glue less food grade EPDM gaskets,
Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg
heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr
Return Juice PHE For Homogenizer
Cooling tower Cooling tower for cooling
tunnel with circulation pump
Boiler Wood Fired Boiler For Pasteurizing
and homogenizing process of juice
Chimney and Pressure reducing System
Chimney
Pressure reducing System
HIGH PRESSURE HOMOGENIZER FOR
JUICE (1000 ltr /hr)Two stage homogenizer design.
Maximum Pressure : 200 Bar
Operating Pressure : 175 Bar No. of Plunger :3
MOC of Plunger: Special Alloy with hard chrome plated
Homogenizer Speed : 275 SPM (Suitable for Continuous duty)
Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)
The Body : The body of the Homogenizer casing is made out of C. Iron.
M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)
Type of Suction & dis. Valve: Ball type suitable for Fruit Juice
M 0 C of suction & dis. valve : AISI 304 with Satellite.
Temperature holding system Holding tube
is designed for continuous holding of the product for 20/30
sec, at the pasteurization temperature.
Holding tube is of tubular design
made of SS 316 seamless tube with suitable
number of bend
Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI
PINEAPPLE
LITCHI FRUIT
ORANGE
GRAPES Packaging line
What we do?
We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Sri Lanka
Call us or fill the form for more information.
What we do ? we Juice bottle filling machine in Sri Lanka and supply
Commissioning & After-sales Service
1.We make accurate factory layout design according to customer’s factory size; if the customer needed, we could make workshop design with electricity power, Aircumeresur supply, Plastic Rolles, material storage,packing meterial final storages, worker’s restroom, etc.
2.After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.
3.1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4.Our engineers have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5.It normally costs 5 days for the commissioning service, and we supply 1 year Warranty from the date of completion of commissioning service.
6.The engineer’s round-trip flight tickets, accommodation and daily salary 8000 are on client’s account.
Note-
Supervision charges for Installation & commissioning
Extra as per quoted in our technical offer.
The customer will ensure that the equipment have been placed at site & necessary connections are completed before
the call for commissioning has been made. You will have to provide to & fro, & lodging & boarding during the stay of
our engineer.
If the additional visit is required by the engineering then additional charges would be of Rs. 3500/- per day per person
per man hours
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Why Sri Lanka for Juice bottle filling machine ?
Sri Lanka, formerly known as Ceylon and officially the Democratic Socialist Republic of Sri Lanka, is an island country in South Asia. It lies in the Indian Ocean, southwest of the Bay of Bengal, and southeast of the Arabian Sea; it is separated from the Indian subcontinent by the Gulf of Mannar and the Palk Strait. Wikipedia
In the bustling landscape of Sri Lanka’s beverage industry, the demand for fresh and flavorful juices is on the rise. Whether it’s the tropical sweetness of mango, the tangy zest of orange, or the refreshing burst of pineapple, consumers are seeking authentic and high-quality fruit juices like never before. As entrepreneurs and businesses look to capitalize on this growing trend, the need for efficient and reliable juice bottling equipment becomes paramount. Enter hot juice filling machines – the innovative solution revolutionizing small-scale juice bottling in Sri Lanka.
Hot juice filling machines represent the pinnacle of technological advancement in the field of beverage packaging. These state-of-the-art machines are designed to streamline the bottling process, ensuring maximum efficiency and precision from start to finish. Unlike traditional filling methods, which may compromise the quality and freshness of the juice, hot filling machines utilize advanced heating and sealing mechanisms to preserve the flavor, nutrients, and aroma of the beverage. This innovative approach not only enhances the overall quality of the product but also extends its shelf life, allowing businesses to meet the demands of a dynamic market with confidence.
For small-scale juice producers and bottlers in Sri Lanka, hot juice filling machines offer a range of benefits that are simply unparalleled. Firstly, these machines are specifically tailored to meet the unique needs and challenges of small-scale operations, offering compact designs and customizable features that optimize space and resources. Whether it’s a startup venture or a growing business, hot filling machines provide the flexibility and scalability necessary to adapt to changing production requirements and market demands.
Moreover, hot juice filling machines are engineered for speed and efficiency, allowing for rapid bottling and packaging without compromising on quality or consistency. With adjustable filling capacities and automated controls, operators can easily fine-tune the machine settings to achieve the perfect fill level for each bottle, ensuring uniformity and precision with every batch. This not only enhances the visual appeal of the product but also enhances consumer confidence in its quality and integrity.
In addition to their performance capabilities, hot juice filling machines are also renowned for their reliability and durability. Constructed from high-quality materials and engineered to withstand the rigors of continuous operation, these machines deliver consistent results day in and day out, minimizing downtime and maximizing productivity. Whether it’s a single fruit juice or a diverse range of flavors, hot filling machines can handle a variety of products with ease, making them the ideal choice for small-scale juice bottling in Sri Lanka.
Furthermore, hot juice filling machines are accompanied by comprehensive support services, including installation, training, and maintenance. Experienced technicians work closely with customers to ensure seamless integration of the machine into their production facility, providing hands-on training and guidance to maximize efficiency and performance. Additionally, dedicated service teams are available around the clock to address any technical issues or concerns, ensuring uninterrupted operation and peace of mind for the customer.
In conclusion, hot juice filling machines represent a game-changing solution for small-scale juice bottling in Sri Lanka. With their advanced technology, compact design, and unparalleled performance, these machines empower businesses to meet the demands of a growing market with confidence and efficiency. Whether it’s mango, orange, pineapple, or any other fruit juice, hot filling machines ensure that every bottle is filled with freshness, flavor, and quality – delivering a taste of pure tropical delight to consumers across Sri Lanka and beyond.
Cities We Supply :
We are India Based Packaging Machine manufacturer company with state of Art Manufacturing unit fully equipped with Most Advanced Research and Development center and specialized manpower, well known for Precision, Fast delivery and prompt customer care support of 24/7. We provide machine to all countries of World. Recent Exports were in Australia, Canada, UK, USA, Nigeria, Uganda, Turkey, Singapore, New Zealand, France, Spain, Italy..
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
We have a dedicated team for customer support which is available for 24 hours and 7 days. You can contact us via, Phone, Email, Call or whats-app.
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
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Supper Power Pack Systems Developed by Supper Power Pack Systems & Packing Machine World
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