Natural Fruit Juice Bottle Filling Machine in El Salvador

Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in El Salvador

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in El Salvador and supply

Why El Salvador for Juice bottle filling machine ?

El Salvador, officially the Republic of El Salvador, is a country in Central America. It is bordered on the northeast by Honduras, on the northwest by Guatemala, and on the south by the Pacific Ocean. El Salvador’s capital and largest city is San Salvador

Comprehensive Guide to Hot Juice Filling Machines: Fruit Juice Bottle Filling Machine and Small Scale Juice Bottling Equipment in El Salvador

In the vibrant landscape of El Salvador’s beverage industry, the demand for efficient and reliable juice filling machines is burgeoning. Whether you’re a startup exploring small-scale juice bottling or an established brand expanding your production capabilities, investing in advanced fruit juice bottle filling machines is crucial for maintaining product quality, meeting market demand, and optimizing operational efficiency.

Introduction to Juice Filling Machines

Juice filling machines play a pivotal role in the beverage manufacturing process, ensuring precise filling, sealing, and packaging of fruit juices into bottles of various sizes. These machines are designed to handle the delicate nature of juices, preserving their freshness, flavor, and nutritional value throughout the bottling process. In El Salvador, where the juice market is thriving with a diverse array of tropical fruits, the need for state-of-the-art filling equipment is paramount to capitalize on this growing sector.

Types of Juice Filling Machines

Hot Juice Filling Machines

Hot juice filling machines are specifically engineered to handle juices that require hot filling to maintain product integrity and extend shelf life. This process involves heating the juice to a specific temperature before filling it into bottles, which helps in sterilizing the product and reducing the risk of contamination. In El Salvador, where natural fruit juices are cherished for their freshness and nutritional benefits, hot juice filling machines are indispensable for ensuring product safety and quality.

Fruit Juice Bottle Filling Machines

Fruit juice bottle filling machines are versatile systems designed to accommodate various types of fruit juices, including pulpy and non-pulpy varieties. These machines employ advanced technologies such as volumetric filling, gravity filling, or piston filling mechanisms to ensure accurate filling levels and minimal product wastage. For juice manufacturers in El Salvador looking to enhance production efficiency and maintain consistency in bottle filling, investing in high-quality fruit juice bottle filling machines is essential.

Small Scale Juice Bottling Equipment

Small scale juice bottling equipment caters to emerging juice brands and startups looking to enter the market with limited production volumes. These compact machines are designed for flexibility, allowing manufacturers to scale their operations gradually while maintaining cost-effectiveness and product quality. In El Salvador, where the entrepreneurial spirit thrives among local juice producers, small scale bottling equipment serves as a stepping stone towards establishing a competitive presence in the beverage industry.

Key Considerations When Choosing Juice Filling Machines

Production Capacity and Output

Selecting a juice filling machine that aligns with your production capacity requirements is crucial. Whether you’re aiming for high-volume production or small batch runs, evaluating the machine’s filling speed, capacity per hour, and scalability options is essential to meet market demand effectively.

Filling Accuracy and Consistency

Maintaining consistent filling levels and minimizing product wastage are critical factors in juice bottling. Look for machines equipped with precise filling technologies and automated controls that ensure uniformity in bottle filling, regardless of juice viscosity or bottle size.

Ease of Operation and Maintenance

User-friendly interfaces and intuitive controls simplify machine operation and reduce the need for extensive training. Additionally, opt for machines that are easy to clean and maintain, as this contributes to overall production efficiency and prolongs equipment lifespan.

Compliance with Regulatory Standards

Adherence to local and international regulatory standards for food safety and hygiene is non-negotiable in the beverage industry. Ensure that your chosen juice filling machine complies with relevant certifications and regulations to guarantee consumer safety and product legality.

Advantages of Investing in Quality Juice Filling Machines

Enhanced Product Quality and Shelf Life

Advanced juice filling machines preserve the freshness, flavor, and nutritional content of fruit juices, thereby enhancing product quality and extending shelf life. This is particularly crucial for meeting consumer expectations and gaining a competitive edge in the market.

Operational Efficiency and Cost Savings

Efficient juice filling machines streamline production processes, reduce labor costs, and minimize product wastage, ultimately improving operational efficiency and profitability. By investing in reliable equipment, juice manufacturers in El Salvador can optimize their manufacturing operations and achieve higher output yields.

Market Expansion and Brand Reputation

Reliable juice filling machines enable manufacturers to meet increasing market demands, expand distribution channels, and build a reputable brand presence. Consistent product quality and efficient production capabilities contribute to customer satisfaction and brand loyalty, driving long-term growth and profitability.

Conclusion

In conclusion, the strategic investment in hot juice filling machines, fruit juice bottle filling machines, and small scale juice bottling equipment is pivotal for juice manufacturers in El Salvador aiming to thrive in a competitive beverage market. By leveraging advanced technology, ensuring regulatory compliance, and prioritizing product quality, manufacturers can capitalize on the growing consumer preference for natural and nutritious fruit juices. Whether you’re embarking on a new venture or enhancing existing production capabilities, choosing the right juice filling machine is instrumental in achieving operational excellence, meeting market demands, and fostering sustainable business growth in El Salvador’s dynamic beverage industry.

Cities We Supply :

• San Salvador
• Santa Ana
• San Miguel
• La Libertad
• Sonsonate
• Usulután
• Chalatenango
• Ahuachapán
• La Unión
• San Vicente