Juice Bottle Filling Machine

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Thailand

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Thailand and supply

Why Thailand for Juice bottle filling machine ?

Thailand is a Southeast Asian country. It’s known for tropical beaches, opulent royal palaces, ancient ruins and ornate temples displaying figures of Buddha. In Bangkok, the capital, an ultramodern cityscape rises next to quiet canalside communities and the iconic temples of Wat Arun, Wat Pho and the Emerald Buddha Temple (Wat Phra Kaew). Nearby beach resorts include bustling Pattaya and fashionable Hua Hin. ? Google

In recent years, the demand for juice products has surged in Thailand, driven by a growing health-conscious population and an increasing preference for convenient, on-the-go beverages. With this burgeoning market comes the need for efficient and reliable juice bottle filling machines that can meet the demands of manufacturers while maintaining product quality and integrity. In this comprehensive guide, we’ll explore everything you need to know about juice bottle filling machines in Thailand, from their functionality and features to their benefits and considerations for choosing the right one for your business.

Introduction to Juice Bottle Filling Machines

Juice bottle filling machines are a vital component of any juice production line, automating the process of filling bottles with juice while ensuring accuracy, consistency, and hygiene. These machines come in various types and configurations, catering to different production volumes, packaging formats, and specific requirements of juice manufacturers.

Types of Juice Bottle Filling Machines

In Thailand, juice manufacturers can choose from a range of juice bottle filling machines, each designed to accommodate specific production needs and preferences. Some common types include:

1. Automatic Juice Bottle Filling Machines: These machines offer high-speed filling capabilities, making them ideal for large-scale juice production facilities. They feature advanced automation technology, precise filling mechanisms, and customizable settings to accommodate different bottle sizes and juice viscosities.
2. Semi-Automatic Juice Bottle Filling Machines: Suitable for small to medium-sized juice producers, semi-automatic filling machines offer a balance between efficiency and affordability. Operators manually place bottles on the filling line, and the machine automates the filling process, ensuring consistent fill levels and minimizing product wastage.
3. Rotary Juice Bottle Filling Machines: Rotary filling machines are designed for high-speed production lines, offering continuous rotary motion to fill multiple bottles simultaneously. They are highly efficient, maximizing productivity while maintaining accuracy and quality.
4. Gravity Juice Bottle Filling Machines: Gravity filling machines rely on the principle of gravity to fill bottles with juice. They are suitable for non-carbonated juice products and offer gentle handling to preserve product quality. These machines are often used for filling glass bottles or PET bottles in smaller production facilities.

Key Features and Benefits

Juice bottle filling machines in Thailand come equipped with a range of features and benefits to enhance efficiency, productivity, and product quality. Some key features to look for include:

• Adjustable Filling Speeds: Allows for precise control over filling rates to accommodate different juice viscosities and bottle sizes.
• Hygienic Design: Stainless steel construction and sanitary components ensure compliance with food safety standards and easy cleaning and maintenance.
• Integrated Capping and Sealing: Some machines offer integrated capping and sealing capabilities, streamlining the packaging process and reducing the need for additional equipment.
• User-Friendly Interface: Intuitive controls and touchscreen interfaces make operation and setup easy, minimizing downtime and training requirements.
• Customization Options: Modular design allows for customization to meet specific production requirements and future scalability.

The benefits of investing in a quality juice bottle filling machine are manifold. Not only do these machines increase production efficiency and output, but they also improve product consistency, reduce labor costs, and minimize product wastage. Additionally, their hygienic design ensures product safety and integrity, meeting the stringent quality standards of the juice industry in Thailand.

Considerations for Choosing the Right Machine

When selecting a juice bottle filling machine in Thailand, there are several factors to consider to ensure that it meets your production needs and business objectives:

1. Production Capacity: Determine the expected production volume and choose a machine that can accommodate current demand while allowing for future growth.
2. Packaging Format: Consider the types of bottles and packaging formats used for your juice products, such as glass bottles, PET bottles, or pouches, and ensure that the machine is compatible with your chosen packaging.
3. Juice Viscosity: Different juice varieties may have varying viscosities, from thin juices like orange juice to thicker smoothies or pulpy juices. Ensure that the machine can handle the viscosity of your specific juice products without compromising fill accuracy or efficiency.
4. Budget and ROI: Evaluate the upfront cost of the machine against the long-term return on investment, considering factors such as production efficiency, labor savings, and product quality improvements.
5. After-Sales Support: Choose a reputable manufacturer or supplier that offers comprehensive after-sales support, including installation, training, maintenance, and technical assistance, to ensure smooth operation and minimize downtime.

Conclusion

In conclusion, juice bottle filling machines play a critical role in the production of juice products in Thailand, offering efficiency, accuracy, and product integrity. By understanding the different types, features, and considerations for choosing the right machine, juice manufacturers can streamline their production processes, enhance product quality, and capitalize on the growing demand for juice products in the Thai market. Whether you’re a small startup or a large-scale producer, investing in a quality juice bottle filling machine is key to staying competitive and meeting consumer demand for high-quality juice products.

From automatic filling lines to semi-automatic solutions, there’s a juice bottle filling machine available to suit every need and budget in Thailand’s dynamic juice industry. By embracing automation and innovation, juice manufacturers can position themselves for success in this thriving market, delivering fresh, flavorful, and nutritious juice products to consumers across Thailand and beyond.

Cities We Supply :

• Bangkok
• Chiang Mai
• Pattaya
• Phuket
• Ayutthaya
• Krabi
• Hua Hin
• Surat Thani
• Udon Thani
• Nakhon Ratchasima