Automatic Shrink Wrapping Machine for Group 12 Bottle 24 Bottle Mineral Water Soft Drink Juice Oil Milk Pet Bottles

 

Detail Specification
· The Cartons coming from the Cartoning machine will be taken by the input conveyor of the Bundling and Over Wrapping machine.

· A rotating orientor will change the orientation of the cartons to 90 degrees and feed it further on the conveyor.

· A pack pusher will separate the required no of cartons (10 no.) and takes it in front of the main pusher.

· The main pusher will push the pack to the wrapping station.

· The film roll mounted on the machine will be drawn and cut to the required length.

· The packs while being transferred to the wrapping station will take the film along with it.

· The flaps will be folded and sealed with the help of the folder and sealing head.

· The sides of the film wrapped onto pack will be folded simultaneously with the help of the folders mounted on the sides.

· The folded ends will be sealed with the pair of heater body mounted on both the sides.

Technical Specification
Power Supply

2.2KW 3-phase 440V AC 50Hz

Main Motor

0.75kW(1 H.P) Bonfigloli or any other reputed make

Gear Drive (Transmission)

Bonfiglolie make

Servo motor

For Film draw

750 W, Mitsubishi make (make may Change depending on the availability at the time of manufacturing of the machine and the design requirements)

Air Supply Input

5 kg /cm2 (up to 10 CFM) Dry Compressed Air

Note: compressor not part of supply and will have to be installed separately at your end. Alternatively Air-line can be tapped from your existing compressed air line ( final required will be submitted upon the final trials of the machine

Sealing type

Direct Heat Sealing for Long seal as well as end Seals (envelope type folded seal)

(optional dot type head sealing specially for Cartons)

Conveyor

Belt: Endless type made of Shilon-25.

Drive to the conveyor: direct thorough the main drive or through separate geared motor

Dimensions: 2 Mt. Long, 6” wide, 1/8 “Thick.

(Dimensions subject to change according to carton size and during actual manufacturing of the machine)

Electrical Control Panel

Overall finish: S.S202

The panel will be provided for controls of all Electricals as well as Pneumatic circuit.

Logic will be providing with No Cartoon M/C stop.

Separate remote will be provided to ease of operations. Handling easily to the operator.

AUTOMATIC CARTON BUNDLING & OVERWRAPPING MACHINE WITH SERVO

Astra-42- Owrm

Heating controls

Temperature Controllers Make – Selec for End Seal as well as Side seal operation.

Heater & Probe: 1KW overall Make – Heatrej / Intergrity Heaters -dia.3/8” with 230V & 200W

Probe – FEK Washer type

Sensors

Proximity sensor dia. 12mm OR 18mm PNP NO type 10-30V DC Make – Contronix (as per requirement of Application)

Pneumatics

Side Seal Cylinder – Festo Make

Solenoid Valve – – Festo Make

Fittings & Air Tube – – Festo Make

FRL Unit – – Festo Make

Speed Controls

Speed controlled through the variable speed drive Mitsubishi make

Safety Interlocks

NO Carton on conveyor, machine stops

Low air pressure machine off,

Low Temperature machine off,

Emergency on machine off.

Machine Structure

The frame will be MS Pipe ( 50×50 size, 3mm thick ) with Epoxy coating finishing

Guards

S.S Pipe with Acrylic doors the doors will be fitted with magnetic locks.

Machine Speed /Output per min

The machine is designed for an average speed of up to 10 Packs per min. however this speed will depend on the Cartons dimensions, weight of the filled cartons as well as the type of the cartons

Machine weight

Approximate 1200kgs

Application / Uses
Masala cartons ( 10 x 2 Matrix)

What we do?

We Manufacture , Export , Supply , Trade , Import shrink wrapping machine in West Bank

Call us or fill the form for more information.

What we do ? we shrink wrapping machine in West Bank and supply

Why West Bank for shrink wrapping machine ?

The West Bank is a landlocked territory near the coast of the Mediterranean in Western Asia that forms the main bulk of the Palestinian territories. It is bordered by Jordan and the Dead Sea to the east and by Israel to the south, west, and north. Wikipedia

In today’s competitive beverage industry, packaging plays a crucial role in ensuring product safety, enhancing shelf appeal, and streamlining logistics. As the demand for bottled beverages like mineral water, soft drinks, juice, oil, and milk continues to rise, manufacturers are increasingly turning to advanced packaging solutions to meet their needs. One such solution that has gained immense popularity is the automatic shrink wrapping machine. In the West Bank, where the beverage market is burgeoning, the implementation of automatic shrink wrapping machines for group packaging of 12 or 24 PET bottles is proving to be a game-changer.

The Importance of Efficient Packaging in the Beverage Industry

Efficient packaging is essential for the beverage industry for several reasons. First, it ensures the safety and hygiene of the products. Bottled beverages need to be securely packaged to prevent contamination and spoilage during transit and storage. Second, attractive packaging enhances the visual appeal of the products, making them more appealing to consumers. This is particularly important in a competitive market where first impressions can significantly influence purchasing decisions. Third, efficient packaging solutions streamline the logistics process, reducing transportation costs and minimizing the environmental impact.

Introduction to Shrink Wrapping Technology

Shrink wrapping is a popular packaging method that involves covering a product or a group of products with a plastic film and then applying heat to shrink the film tightly around the items. This process creates a secure, tamper-evident, and visually appealing package. Shrink wrapping is widely used in various industries, including the beverage sector, due to its versatility and effectiveness.

Advantages of Automatic Shrink Wrapping Machines

Automatic shrink wrapping machines offer several advantages over manual or semi-automatic alternatives. Here are some key benefits:

1. Increased Efficiency: Automatic machines can handle large volumes of products with minimal human intervention, significantly boosting production efficiency. This is particularly important for beverage manufacturers dealing with high-demand products.
2. Consistent Quality: These machines ensure consistent wrapping quality, reducing the risk of packaging defects that could lead to product damage or contamination.
3. Cost Savings: While the initial investment in an automatic shrink wrapping machine may be higher, the long-term cost savings are substantial. Reduced labor costs, minimized material waste, and lower energy consumption contribute to overall cost efficiency.
4. Enhanced Safety: Automatic machines are designed with safety features to protect operators from potential hazards. This is crucial in a busy production environment where worker safety is a top priority.
5. Versatility: These machines can handle various bottle sizes and configurations, making them suitable for different types of beverages, from mineral water and soft drinks to juice, oil, and milk.

Specific Applications in the West Bank

In the West Bank, the beverage market is diverse and dynamic, catering to a wide range of consumer preferences. Automatic shrink wrapping machines are being increasingly adopted by local manufacturers to meet the growing demand for efficient and high-quality packaging. Here are some specific applications:

1. Mineral Water Bottles

Mineral water is a staple beverage in the West Bank, and packaging it efficiently is crucial to meet consumer demand. Automatic shrink wrapping machines can group 12 or 24 PET bottles of mineral water into secure and easy-to-handle packages. This not only simplifies logistics but also ensures that the bottles remain intact and hygienic throughout the supply chain.

2. Soft Drink Bottles

Soft drinks are immensely popular in the region, especially among younger consumers. Automatic shrink wrapping machines can handle the high production volumes of soft drink bottles, ensuring that they are packaged quickly and efficiently. The tight shrink wrap also prevents the bottles from shifting during transportation, reducing the risk of damage.

3. Juice Bottles

Juice manufacturers in the West Bank benefit greatly from automatic shrink wrapping machines. These machines can accommodate different bottle sizes and shapes, making them ideal for packaging various juice products. The shrink wrap protects the bottles from external elements, preserving the quality and freshness of the juice.

4. Oil Bottles

Packaging oil bottles securely is essential to prevent leaks and spills. Automatic shrink wrapping machines provide a robust solution for grouping oil bottles, ensuring they remain upright and stable during transit. This is particularly important for manufacturers exporting oil products to other regions.

5. Milk Bottles

Milk is a perishable product that requires careful handling and packaging. Automatic shrink wrapping machines help milk producers in the West Bank package their products efficiently, maintaining the integrity and safety of the milk bottles. The shrink wrap also provides an additional layer of protection against contamination.

Features of Advanced Automatic Shrink Wrapping Machines

Modern automatic shrink wrapping machines come equipped with a range of features that enhance their performance and usability. Here are some notable features:

1. High-Speed Operation

Advanced machines are capable of wrapping hundreds of bottles per minute, making them suitable for high-volume production lines. This high-speed operation ensures that manufacturers can meet market demand without compromising on packaging quality.

2. Touchscreen Controls

User-friendly touchscreen interfaces allow operators to easily set up and control the machine. This reduces the learning curve and minimizes the risk of errors during operation.

3. Adjustable Settings

Automatic shrink wrapping machines offer adjustable settings for different bottle sizes and configurations. This flexibility is crucial for manufacturers who produce a variety of beverage products.

4. Energy Efficiency

Modern machines are designed to be energy-efficient, reducing operational costs and minimizing the environmental impact. This is achieved through features like efficient heating systems and power-saving modes.

5. Durable Construction

High-quality materials and robust construction ensure that automatic shrink wrapping machines can withstand the rigors of continuous operation. This durability translates to a longer lifespan and lower maintenance costs.

6. Safety Features

Safety is a top priority in packaging operations. Automatic shrink wrapping machines are equipped with safety features such as emergency stop buttons, protective enclosures, and sensors to detect and prevent potential hazards.

Implementing Automatic Shrink Wrapping Machines in the West Bank

The implementation of automatic shrink wrapping machines in the West Bank requires careful planning and consideration. Here are some key steps to ensure a successful integration:

1. Assessing Production Needs

Manufacturers should begin by assessing their production needs, including the volume of bottles to be wrapped, the variety of bottle sizes, and the specific packaging requirements. This assessment will help determine the most suitable type of shrink wrapping machine.

2. Selecting the Right Machine

Choosing the right automatic shrink wrapping machine involves evaluating various factors such as speed, compatibility with different bottle sizes, and additional features. It is advisable to work with reputable suppliers who can provide guidance and support in selecting the appropriate machine.

3. Training and Support

Proper training is essential to ensure that operators can effectively use and maintain the machine. Manufacturers should invest in comprehensive training programs provided by the machine supplier. Additionally, having access to reliable technical support is crucial for addressing any issues that may arise.

4. Integration with Existing Production Lines

Integrating the shrink wrapping machine with existing production lines requires careful planning to minimize disruptions. Manufacturers should work closely with their technical teams and suppliers to ensure a smooth transition.

5. Regular Maintenance

Routine maintenance is key to ensuring the long-term performance of automatic shrink wrapping machines. Manufacturers should establish a maintenance schedule and conduct regular inspections to identify and address any potential issues.

Case Studies: Success Stories from the West Bank

Several beverage manufacturers in the West Bank have successfully implemented automatic shrink wrapping machines, reaping significant benefits. Here are a few case studies:

1. Al-Najjar Mineral Water Company

Al-Najjar Mineral Water Company, a leading producer of bottled mineral water in the West Bank, faced challenges in meeting the growing demand for their products. By investing in an advanced automatic shrink wrapping machine, they were able to increase their production capacity and improve packaging quality. The machine’s high-speed operation and consistent wrapping quality have enabled Al-Najjar to efficiently package and distribute their mineral water bottles, ensuring customer satisfaction and business growth.

2. West Bank Soft Drinks

West Bank Soft Drinks, a popular soft drink manufacturer, experienced frequent packaging issues that led to damaged products during transportation. To address this, they integrated an automatic shrink wrapping machine into their production line. The machine’s robust construction and adjustable settings allowed them to package a variety of soft drink bottles securely. As a result, they significantly reduced product damage and improved their overall packaging efficiency.

3. Jenin Juice Producers

Jenin Juice Producers, known for their wide range of fruit juices, needed a packaging solution that could accommodate different bottle sizes and shapes. They opted for an automatic shrink wrapping machine with flexible settings and touchscreen controls. The machine’s versatility and user-friendly interface have streamlined their packaging process, enabling them to efficiently package their juice products while maintaining high standards of quality.

Future Trends and Innovations in Shrink Wrapping Technology

The field of shrink wrapping technology is continuously evolving, with new innovations and trends shaping the future of packaging. Here are some anticipated developments:

1. Sustainable Packaging Solutions

As environmental concerns grow, there is a rising demand for sustainable packaging solutions. Future shrink wrapping machines are expected to incorporate eco-friendly materials and processes, reducing the environmental impact of packaging operations.

2. Automation and AI Integration

The integration of artificial intelligence (AI) and advanced automation technologies will further enhance the capabilities of shrink wrapping machines. AI-driven systems can optimize the wrapping process, detect defects, and make real-time adjustments to improve packaging quality and efficiency.

3. Enhanced User Interfaces

User interfaces will continue to become more intuitive and user-friendly, with features like remote monitoring and control. This will enable operators to manage the machines more effectively and address issues promptly.

4. Customization and Flexibility

Future shrink wrapping machines will offer even greater customization and flexibility, allowing manufacturers to easily switch between different packaging configurations. This adaptability will be crucial for meeting diverse market demands.

5. Improved Safety Features

Advancements in safety features will further protect operators and reduce the risk of accidents. These features may include enhanced sensors, automated shutdown mechanisms, and advanced diagnostic tools.

Conclusion

In the West Bank, the adoption of automatic shrink wrapping machines for group packaging of 12 or 24 PET bottles is transforming the beverage industry. These machines offer numerous advantages, including increased efficiency, consistent quality, cost savings, enhanced safety, and versatility. By implementing automatic shrink wrapping machines, beverage manufacturers in the region can meet the growing demand for their products while maintaining high standards of packaging quality.

As the industry continues to evolve, future innovations in shrink wrapping technology will further enhance the capabilities of these machines, driving sustainability, automation, and customization. For manufacturers in the West Bank, investing in advanced shrink wrapping solutions is not just a strategic move but a necessity to stay competitive in a dynamic market.

By focusing on efficient and high-quality packaging, beverage manufacturers can ensure the safety, hygiene, and visual appeal of their products, ultimately leading to increased customer satisfaction and business growth. The future of packaging in the West Bank looks promising, with automatic shrink wrapping machines playing a pivotal role in shaping the industry’s success.

Cities We Supply :

• Ramallah
• Nablus
• Hebron (Al-Khalil)
• Bethlehem
• Jenin
• Jericho
• Tulkarm
• Qalqilya
• Salfit
• Tubas