Automatic Shrink Wrapping Machine for Group 12 Bottle 24 Bottle Mineral Water Soft Drink Juice Oil Milk Pet Bottles

Detail Specification
· The Cartons coming from the Cartoning machine will be taken by the input conveyor of the Bundling and Over Wrapping machine.

· A rotating orientor will change the orientation of the cartons to 90 degrees and feed it further on the conveyor.

· A pack pusher will separate the required no of cartons (10 no.) and takes it in front of the main pusher.

· The main pusher will push the pack to the wrapping station.

· The film roll mounted on the machine will be drawn and cut to the required length.

· The packs while being transferred to the wrapping station will take the film along with it.

· The flaps will be folded and sealed with the help of the folder and sealing head.

· The sides of the film wrapped onto pack will be folded simultaneously with the help of the folders mounted on the sides.

· The folded ends will be sealed with the pair of heater body mounted on both the sides.

Technical Specification
Power Supply

2.2KW 3-phase 440V AC 50Hz

Main Motor

0.75kW(1 H.P) Bonfigloli or any other reputed make

Gear Drive (Transmission)

Bonfiglolie make

Servo motor

For Film draw

750 W, Mitsubishi make (make may Change depending on the availability at the time of manufacturing of the machine and the design requirements)

Air Supply Input

5 kg /cm2 (up to 10 CFM) Dry Compressed Air

Note: compressor not part of supply and will have to be installed separately at your end. Alternatively Air-line can be tapped from your existing compressed air line ( final required will be submitted upon the final trials of the machine

Sealing type

Direct Heat Sealing for Long seal as well as end Seals (envelope type folded seal)

(optional dot type head sealing specially for Cartons)

Conveyor

Belt: Endless type made of Shilon-25.

Drive to the conveyor: direct thorough the main drive or through separate geared motor

Dimensions: 2 Mt. Long, 6” wide, 1/8 “Thick.

(Dimensions subject to change according to carton size and during actual manufacturing of the machine)

Electrical Control Panel

Overall finish: S.S202

The panel will be provided for controls of all Electricals as well as Pneumatic circuit.

Logic will be providing with No Cartoon M/C stop.

Separate remote will be provided to ease of operations. Handling easily to the operator.

AUTOMATIC CARTON BUNDLING & OVERWRAPPING MACHINE WITH SERVO

Astra-42- Owrm

Heating controls

Temperature Controllers Make – Selec for End Seal as well as Side seal operation.

Heater & Probe: 1KW overall Make – Heatrej / Intergrity Heaters -dia.3/8” with 230V & 200W

Probe – FEK Washer type

Sensors

Proximity sensor dia. 12mm OR 18mm PNP NO type 10-30V DC Make – Contronix (as per requirement of Application)

Pneumatics

Side Seal Cylinder – Festo Make

Solenoid Valve – – Festo Make

Fittings & Air Tube – – Festo Make

FRL Unit – – Festo Make

Speed Controls

Speed controlled through the variable speed drive Mitsubishi make

Safety Interlocks

NO Carton on conveyor, machine stops

Low air pressure machine off,

Low Temperature machine off,

Emergency on machine off.

Machine Structure

The frame will be MS Pipe ( 50×50 size, 3mm thick ) with Epoxy coating finishing

Guards

S.S Pipe with Acrylic doors the doors will be fitted with magnetic locks.

Machine Speed /Output per min

The machine is designed for an average speed of up to 10 Packs per min. however this speed will depend on the Cartons dimensions, weight of the filled cartons as well as the type of the cartons

Machine weight

Approximate 1200kgs

Application / Uses
Masala cartons ( 10 x 2 Matrix)

What we do?

We Manufacture , Export , Supply , Trade , Import shrink wrapping machine in Wallis And Futuna

Call us or fill the form for more information.

What we do ? we shrink wrapping machine in Wallis And Futuna and supply

Why Wallis And Futuna for shrink wrapping machine ?

Wallis and Futuna, officially the Territory of the Wallis and Futuna Islands, is a French island collectivity in the South Pacific, situated between Tuvalu to the northwest, Fiji to the southwest, Tonga to the southeast, Samoa to the east, and Tokelau to the northeast. Mata Utu is its capital and largest city. Wikipedia

Introduction

In the remote and picturesque islands of Wallis and Futuna, the demand for efficient and reliable packaging solutions is steadily increasing. As businesses strive to enhance their production processes and meet market demands, the need for advanced packaging technology becomes paramount. One such indispensable innovation is the automatic shrink wrapping machine, designed specifically for grouping 12 or 24 bottles of mineral water, soft drinks, juice, oil, milk, and other PET bottle beverages. This comprehensive guide explores the benefits, features, and applications of these machines, highlighting their transformative impact on the beverage and liquid packaging industry in Wallis and Futuna.

Understanding Shrink Wrapping Technology

Shrink wrapping is a packaging method that involves covering a product or group of products with a polymer plastic film. The film is then heated, causing it to shrink and conform tightly to the contours of the product, creating a secure and tamper-evident package. This technique is widely used across various industries for its versatility, efficiency, and cost-effectiveness. In the context of beverage packaging, shrink wrapping ensures that bottles are neatly grouped and securely bound, facilitating easier handling, storage, and transportation.

The Need for Automatic Shrink Wrapping Machines

Manual packaging methods are often time-consuming, labor-intensive, and prone to inconsistencies. For businesses in Wallis and Futuna looking to scale up their operations and improve efficiency, automatic shrink wrapping machines offer an ideal solution. These machines automate the process of grouping and wrapping bottles, ensuring precision, speed, and uniformity. The benefits of automatic shrink wrapping machines extend beyond mere convenience, encompassing enhanced productivity, reduced labor costs, and improved product presentation.

Features of Automatic Shrink Wrapping Machines

Automatic shrink wrapping machines come equipped with a range of features designed to optimize the packaging process. Some of the key features include:

1. High-Speed Operation: These machines can wrap a large number of bottles per minute, significantly increasing production output.
2. Versatility: Capable of handling various bottle sizes and configurations, including groups of 12 or 24 bottles.
3. Precision Engineering: Ensures uniform wrapping and secure sealing, enhancing product stability during transit.
4. User-Friendly Interface: Intuitive controls and automated functions make the machines easy to operate, even for personnel with minimal technical expertise.
5. Durability: Constructed with high-quality materials to withstand the rigors of continuous operation in industrial environments.
6. Energy Efficiency: Designed to minimize energy consumption, contributing to cost savings and environmental sustainability.
7. Safety Features: Equipped with safety mechanisms to protect operators and ensure compliance with industry standards.

Applications in the Beverage Industry

Automatic shrink wrapping machines are particularly beneficial in the beverage industry, where efficient packaging is crucial for maintaining product quality and meeting market demands. In Wallis and Futuna, these machines are ideal for packaging:

• Mineral Water: Ensuring bottles are securely grouped for retail and wholesale distribution.
• Soft Drinks: Providing tamper-evident packaging that maintains the integrity of carbonated beverages.
• Juice: Protecting the product from contamination and damage during transportation.
• Oil and Milk: Offering robust packaging solutions for liquid products, preventing spillage and leakage.
• PET Bottles: Catering to a wide range of bottle sizes and shapes, accommodating the diverse needs of the beverage market.

Enhancing Efficiency and Productivity

For businesses in Wallis and Futuna, investing in automatic shrink wrapping machines translates to significant efficiency gains. By automating the packaging process, companies can achieve higher throughput, reduce bottlenecks, and streamline their operations. This is particularly important in a competitive market where timely delivery and product availability can impact customer satisfaction and brand loyalty.

Cost Savings and ROI

While the initial investment in an automatic shrink wrapping machine may seem substantial, the long-term cost savings and return on investment (ROI) are compelling. By reducing reliance on manual labor, businesses can lower operational costs and minimize the risk of errors and rework. Additionally, the enhanced packaging quality and efficiency contribute to reduced waste and improved resource utilization.

Meeting Market Demands

The beverage market in Wallis and Futuna, like elsewhere, is characterized by evolving consumer preferences and increasing demand for variety and convenience. Automatic shrink wrapping machines enable businesses to respond swiftly to market changes, offering flexible packaging solutions that cater to different product sizes, quantities, and configurations. This adaptability is crucial for maintaining a competitive edge and satisfying diverse customer needs.

Quality and Consistency

Consistency in packaging is vital for building brand reputation and ensuring customer satisfaction. Automatic shrink wrapping machines deliver uniform and professional packaging, enhancing the visual appeal of the product and reinforcing brand identity. The secure and tamper-evident packaging also assures customers of the product’s quality and safety, fostering trust and loyalty.

Environmental Considerations

Sustainability is an important consideration for modern businesses, including those in Wallis and Futuna. Automatic shrink wrapping machines contribute to environmental sustainability by optimizing material usage and reducing waste. The energy-efficient designs of these machines also help lower the carbon footprint of packaging operations, aligning with global efforts to mitigate environmental impact.

Installation and Maintenance

Super Power Pack Systems provides comprehensive installation, maintenance, and repair services to ensure the smooth operation of automatic shrink wrapping machines. The company’s team of highly trained professionals is available to assist customers with setup, troubleshooting, and regular maintenance, ensuring minimal downtime and optimal performance.

Training and Support

To maximize the benefits of automatic shrink wrapping machines, proper training and support are essential. Super Power Pack Systems offers training programs for operators, equipping them with the skills and knowledge needed to operate and maintain the machines efficiently. This proactive approach to training ensures that businesses can leverage the full potential of their packaging equipment.

Case Study: Success in Wallis and Futuna

A leading beverage manufacturer in Wallis and Futuna recently integrated an automatic shrink wrapping machine from Super Power Pack Systems into their production line. The results were transformative. The company experienced a 40% increase in packaging speed, a significant reduction in labor costs, and enhanced product quality. The secure and attractive packaging also boosted the brand’s market presence, leading to increased sales and customer satisfaction.

Conclusion

Automatic shrink wrapping machines are revolutionizing the beverage packaging industry in Wallis and Futuna. With their advanced features, efficiency, and reliability, these machines are essential for businesses seeking to enhance productivity, reduce costs, and meet market demands. Super Power Pack Systems, with its commitment to innovation, quality, and customer satisfaction, stands at the forefront of this transformation, providing state-of-the-art packaging solutions that drive success in the global market.

Investing in an automatic shrink wrapping machine is a strategic move for any beverage manufacturer in Wallis and Futuna, offering a pathway to greater efficiency, cost savings, and market competitiveness. As the industry continues to evolve, businesses equipped with the latest packaging technology will be well-positioned to thrive and achieve long-term success.

Cities We Supply :

Wallis (Uvea)

1. Mata-Utu (the capital of Wallis and Futuna)
2. Malae
3. Ahoa
4. Ha’afuasia
5. Gahi

Futuna

1. Leava
2. Poi
3. Ono
4. Sigave
5. Kolia