SUPPER POWER

PACK SYSTEMS 

Natural Real Fruit Juice Bottle Filling Machine in Russia

Natural Real Fruit Juice Bottle Filling Machine in Russia

Natural Real Fruit Juice Bottle Filling Machine in Russia

Features of Fully Automatic Real juice Packaging line
2000 Litters Function Requirement: Blending with Flavor, water & pulp for making Juice.

Design: Vertical Cylindrical tank with Center Low RPM Stirrer .

The tank shell will be of 2.mm thick S.S. sheets of SS304-

The tank bottom conical will be of 2.5.mm thick S.S. sheets of SS304

The tanks will be supported on S.S three legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is conical type and also connected towards outlet for free and complete drainage of Juice
Juice bottle filling machine in Russia

Specification for Natural Real Fruit Juice Bottle Filling Machine in Russia

Natural Real Fruit Juice Bottle Filling Machine in Russia,

Supplier & Exporter – SUPPER POWER PACK SYSTEMS (Based in Jaipur, India)

Supper Power Pack Systems, a leading packaging machinery manufacturer based in Jaipur, India, is renowned for its innovative solutions in the beverage industry. Among its prominent offerings is the Natural Real Fruit Juice Bottle Filling Machine, designed to provide a seamless and hygienic filling process for 100% natural fruit juices. With the rising demand for organic and real fruit juice in markets like Russia, Supper Power Pack Systems is committed to providing high-quality, reliable, and efficient machinery tailored to local needs.

Key Features of the Natural Real Fruit Juice Bottle Filling Machine:

  1. Automatic Filling Process: The machine is designed to automatically fill bottles with natural fruit juices, minimizing the need for manual labor and ensuring high-speed production.
  2. Precision and Accuracy: Each bottle is filled with the exact amount of juice, maintaining uniformity and reducing wastage.
  3. Versatile Compatibility: It can handle various fruit juice types, such as orange, apple, pineapple, mango, and multi-fruit juices, ensuring flexibility in production.
  4. Hygienic and Food-Safe Design: The machine adheres to global food safety standards, ensuring that the juice is filled in a clean and contamination-free environment, which is crucial for maintaining the quality of natural juices.
  5. Efficient and Fast Production: Designed for high-volume production, the machine can fill a large number of bottles per hour, optimizing productivity and reducing operational costs.
  6. User-Friendly Interface: With an easy-to-operate control panel, operators can manage the machine with minimal training and effort.
  7. Low Maintenance Requirements: The machine is engineered for durability and easy upkeep, reducing downtime and increasing the longevity of the equipment.

Why Choose Supper Power Pack Systems?

  • Global Expertise: Supper Power Pack Systems is a trusted supplier and exporter of juice bottling machines in Russia and many other countries. Their deep understanding of market needs ensures that they provide tailored solutions to meet local demands.
  • Premium Quality Products: Each juice bottle filling machine is built using high-quality components and cutting-edge technology, ensuring durability, reliability, and long-term performance.
  • Customizable Solutions: The company offers flexible solutions, including adjustments in production speed, bottle size, and machine configurations, catering to the specific requirements of the Russian market.
  • Cost-Effective Solutions: Supper Power Pack Systems provides high-value machinery at competitive prices, making them a cost-effective choice for businesses looking to expand their juice packaging operations.
  • Comprehensive After-Sales Support: Their dedicated customer service team ensures that clients receive full support post-purchase, including installation, training, and regular maintenance.

Applications of the Natural Real Fruit Juice Bottle Filling Machine:

These machines are designed specifically for filling natural fruit juices, such as:

  • 100% Pure Fruit Juices: Orange, Mango, Pineapple, Apple, etc.
  • Blended Juices: Mixes of multiple fruits or vegetable-juice blends.
  • Organic Juices: Designed for the rising demand of organic, preservative-free juices in health-conscious markets.

Export to Russia:

Supper Power Pack Systems has built a strong export network in Russia, where the demand for high-quality natural fruit juices has grown significantly. Their Natural Real Fruit Juice Bottle Filling Machines are engineered to meet the strict regulations and market preferences in Russia, offering an excellent balance between efficiency, hygiene, and cost-effectiveness. With reliable delivery timelines, top-notch customer service, and localized support, Supper Power Pack Systems is the go-to partner for juice manufacturers in Russia.

Conclusion:

For businesses in Russia looking to produce and bottle 100% natural fruit juices, Supper Power Pack Systems provides the ideal solution with their Natural Real Fruit Juice Bottle Filling Machines. With state-of-the-art technology, customizable features, and a strong commitment to quality, Supper Power Pack Systems is the preferred choice for companies looking to optimize their juice production processes.

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Russia

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Russia and supply

FAQs

Commissioning & After-sales Service

1.We make accurate factory layout design according to customer’s factory size; if the customer needed, we could make workshop design with electricity power, Aircumeresur supply, Plastic Rolles, material storage,packing meterial final storages, worker’s restroom, etc.

2.After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.

3.1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.

4.Our engineers have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.

5.It normally costs 5 days for the commissioning service, and we supply 1 year Warranty from the date of completion of commissioning service.

6.The engineer’s round-trip flight tickets, accommodation and daily salary 8000 are on client’s account.


Note-
Supervision charges for Installation & commissioning
Extra as per quoted in our technical offer.
The customer will ensure that the equipment have been placed at site & necessary connections are completed before
the call for commissioning has been made. You will have to provide to & fro, & lodging & boarding during the stay of
our engineer.

If the additional visit is required by the engineering then additional charges would be of Rs. 3500/- per day per person
per man hours

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Why Russia for Juice bottle filling machine ?

Russia (Russian: ??????, Rossiya, [r??s?ij?]), or the Russian Federation,[c] is a transcontinental country spanning Eastern Europe and Northern Asia. It is the largest country in the world, with its internationally recognised territory covering 17,098,246 square kilometres (6,601,670 sq mi), and encompassing one-eighth of Earth’s inhabitable landmass. Russia extends across eleven time zones and shares land boundaries with fourteen countries.[16][d] It is the world’s ninth-most populous country and Europe’s most populous country, with a population of 146 million people. The country’s capital and largest city is Moscow. Saint Petersburg is Russia’s cultural centre and second-largest city. Other major urban areas include Novosibirsk, Yekaterinburg, Nizhny Novgorod, and Kazan.

In Russia, the demand for efficient and reliable fruit juice bottle filling machines has been steadily rising, driven by the growing popularity of freshly squeezed juices and health-conscious consumer trends. Small-scale juice bottling equipment plays a crucial role in meeting this demand, providing local businesses with the capability to produce high-quality juice products that cater to diverse consumer preferences.

Introduction to Juice Filling Machines

Juice filling machines are essential in the beverage industry, especially for companies looking to streamline their production processes and maintain product consistency. These machines are designed to handle the complexities of filling various types of juice into bottles, ensuring precise measurements and minimizing wastage. In Russia, where the beverage market is expanding rapidly, investing in advanced juice filling equipment can significantly enhance operational efficiency and meet the stringent quality standards expected by consumers.

Types of Juice Filling Machines

  1. Hot Juice Filling Machines: Hot juice filling machines are specialized equipment designed to handle hot-filled juices, which are processed at elevated temperatures to ensure product safety and extend shelf life. These machines utilize advanced technology to fill bottles with hot liquid efficiently, maintaining the integrity and quality of the juice throughout the filling process.
  2. Fruit Juice Bottle Filling Machines: Fruit juice bottle filling machines are versatile systems capable of filling various fruit juices, including citrus juices, apple juice, and mixed fruit blends. These machines are equipped with features such as automatic bottle handling, precise filling mechanisms, and integrated capping systems to ensure seamless operation and minimize production downtime.
  3. Small Scale Juice Bottling Equipment: Small-scale juice bottling equipment is ideal for emerging businesses or niche markets looking to enter the juice industry with limited production capacity. These compact machines offer flexibility in production volumes while maintaining the same level of quality and efficiency as larger-scale counterparts.

Benefits of Using Advanced Juice Filling Machines

Investing in advanced juice filling machines offers several benefits to businesses operating in the competitive beverage market in Russia:

  • Enhanced Production Efficiency: Modern juice filling machines streamline the production process, from bottle sterilization to filling and capping, reducing labor costs and increasing overall efficiency.
  • Consistent Product Quality: Automated filling systems ensure precise measurement and consistency in juice volume, maintaining product quality and meeting consumer expectations.
  • Extended Shelf Life: Hot juice filling machines contribute to extending the shelf life of juices by eliminating potential contaminants and ensuring proper sealing of bottles.
  • Adherence to Regulatory Standards: High-quality filling equipment helps businesses comply with local and international food safety regulations, ensuring consumer safety and trust in the product.

Market Demand for Juice Filling Machines in Russia

The market demand for juice filling machines in Russia is driven by several factors, including:

  • Growth in Health-Conscious Consumers: Increasing awareness of the health benefits of natural fruit juices has fueled demand for bottled juices with no preservatives or additives.
  • Expansion of Small-Scale Beverage Producers: Small and medium-sized enterprises (SMEs) are increasingly entering the juice manufacturing sector, creating a demand for cost-effective and efficient juice bottling solutions.
  • Urbanization and Changing Lifestyles: Urbanization trends and busy lifestyles have led to higher consumption of convenient, ready-to-drink beverages, including packaged fruit juices.

Choosing the Right Juice Filling Machine Supplier

When selecting a supplier for juice filling machines in Russia, businesses should consider the following factors:

  • Technology and Innovation: Choose a supplier that offers state-of-the-art juice filling equipment with advanced features for optimal performance and efficiency.
  • Customization Options: Look for suppliers who can tailor their machines to meet specific production requirements, including bottle sizes, production capacities, and filling temperatures.
  • After-Sales Support: Ensure the supplier provides comprehensive after-sales support, including installation, training, maintenance services, and spare parts availability.
  • Reputation and Reliability: Select a supplier with a proven track record in delivering reliable and high-quality juice filling machines, backed by positive customer testimonials and reviews.

Conclusion

In conclusion, the demand for hot juice filling machines, fruit juice bottle filling machines, and small-scale juice bottling equipment in Russia reflects the dynamic growth and evolution of the beverage industry. Investing in advanced juice filling technology not only enhances production efficiency and product quality but also positions businesses to capitalize on the expanding market opportunities driven by consumer preferences for healthy and convenient beverage options. By partnering with a reputable supplier of juice filling machines, businesses can navigate the competitive landscape successfully while meeting the growing demand for premium fruit juice products in Russia.

This comprehensive guide provides insights into the significance of juice filling machines in the Russian market, highlighting their role in facilitating the production of high-quality fruit juices that cater to the diverse preferences of consumers across the country.

Cities We Supply :

  • Moscow
  • Saint Petersburg
  • Novosibirsk
  • Yekaterinburg
  • Nizhny Novgorod
  • Kazan
  • Chelyabinsk
  • Samara
  • Omsk
  • Rostov-on-Don
  • Ufa
  • Perm
  • Volgograd
  • Voronezh
  • Krasnoyarsk
  • Saratov
  • Krasnodar
  • Tolyatti
  • Izhevsk
  • Barnaul
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About Supper Power Pack Systems

We are India Based Packaging Machine manufacturer company with state of Art Manufacturing unit fully equipped with Most Advanced Research and Development center and specialized manpower, well known for Precision, Fast delivery and prompt customer care support of 24/7. We provide machine to all countries of World. Recent Exports were in Australia, Canada, UK, USA, Nigeria, Uganda, Turkey, Singapore, New Zealand, France, Spain, Italy..

WHY US ?

COMPETITIVE PRICES

Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.

INFRASTRUCTURE

Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.

VARIETIES OF PRODUCTS

We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.

SPECIALIZED MANPOWER

We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.

CONTINUOUS UPGRADE

Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.

24/7 SUPPORT

We have a dedicated team for customer support which is available for 24 hours and 7 days. You can contact us via, Phone, Email, Call or whats-app.

Why Choose Us for Natural Real Fruit Juice Bottle Filling Machine in Russia ?

Quality Service and Competitive Rates

COMPETITIVE PRICES

Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.

VARIETIES OF PRODUCTS

We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.

CONTINUOUS UPGRADE

Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.

INFRASTRUCTURE

Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.

SPECIALIZED MANPOWER

We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.

24/7 SUPPORT

We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.

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