Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Tuvalu

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Tuvalu and supply

Why Tuvalu for Juice bottle filling machine ?

Tuvalu, in the South Pacific, is an independent island nation within the British Commonwealth. Its 9 islands comprise small, thinly populated atolls and reef islands with palm-fringed beaches and WWII sites. Off Funafuti, the capital, the Funafuti Conservation Area offers calm waters for diving and snorkelling among sea turtles and tropical fish, plus several uninhabited islets sheltering sea birds. ? Google

In the picturesque archipelago of Tuvalu, where the azure waters meet the vibrant green landscapes, lies a burgeoning demand for fresh, flavorful fruit juices. As the thirst for natural, healthy beverages grows, small-scale juice producers in Tuvalu seek efficient and reliable solutions to bottle their delicious creations. Enter the hot juice filling machine – a cutting-edge technology designed to streamline the bottling process while preserving the integrity and taste of every drop of juice.

Understanding the Need:

In a nation where locally sourced fruits like coconut, papaya, and passionfruit abound, there exists a golden opportunity for entrepreneurs to tap into the burgeoning juice market. However, for small-scale producers, the challenge lies in efficiently bottling their products while maintaining quality and hygiene standards. Traditional bottling methods can be time-consuming, labor-intensive, and prone to contamination. This is where hot juice filling machines emerge as game-changers, offering a comprehensive solution to address these challenges.

Features and Benefits:

Hot juice filling machines are purpose-built to handle the unique requirements of bottling fruit juices. Equipped with advanced technology and precision engineering, these machines ensure swift and seamless filling operations, minimizing downtime and maximizing productivity. From automatic bottle feeding to precise filling and capping, every stage of the process is meticulously controlled, guaranteeing consistent quality with every batch.

One of the standout features of hot juice filling machines is their ability to maintain the ideal temperature throughout the bottling process. By heating the juice to a specific temperature before filling, these machines not only ensure optimal flavor retention but also extend the shelf life of the product. This is especially crucial in a tropical climate like Tuvalu, where ambient temperatures can pose challenges to food preservation.

Tailored Solutions for Small Scale Producers:

Recognizing the diverse needs of small-scale juice producers in Tuvalu, manufacturers offer a range of hot juice filling machine options to suit varying production capacities and budgets. Whether it’s a compact semi-automatic machine for startups or a fully automated production line for established businesses, there’s a solution to fit every requirement.

Moreover, manufacturers understand the importance of scalability, allowing producers to upgrade their equipment as their operations expand. This scalability not only future-proofs their investment but also ensures continuity and consistency in production as demand grows.

Quality Assurance and Compliance:

In a competitive market where consumer trust is paramount, quality assurance and compliance with regulatory standards are non-negotiable. Hot juice filling machines adhere to strict quality control measures, ensuring that every bottle meets the highest standards of hygiene and safety. From stainless steel construction to sanitary filling processes, every aspect of the machine is designed to comply with international food safety regulations.

Furthermore, manufacturers provide comprehensive training and technical support to ensure that operators are well-equipped to maintain and operate the machines effectively. This proactive approach not only minimizes the risk of downtime but also empowers producers to uphold the highest quality standards in their operations.

Driving Growth and Sustainability:

Beyond enhancing efficiency and quality, hot juice filling machines play a pivotal role in driving growth and sustainability in Tuvalu’s juice industry. By enabling small-scale producers to scale up their operations, these machines create employment opportunities, stimulate economic growth, and contribute to the overall prosperity of the community.

Moreover, by promoting local sourcing of fruits and reducing reliance on imported beverages, small-scale juice production fosters sustainability and resilience in Tuvalu’s food supply chain. It fosters a deeper connection between consumers and producers, promoting a sense of pride and ownership in locally made products.

Conclusion:

In Tuvalu’s vibrant and evolving juice market, hot juice filling machines emerge as indispensable tools for small-scale producers looking to make a mark in the industry. With their advanced technology, tailored solutions, and unwavering commitment to quality, these machines empower entrepreneurs to unlock the full potential of their fruit juices, one bottle at a time. As Tuvalu’s juice industry continues to flourish, hot juice filling machines stand as catalysts for growth, sustainability, and flavor innovation in the heart of the Pacific.

Cities We Supply :

• Funafuti
• Vaiaku
• Asau
• Alapi
• Kulia
• Tanrake
• Tonga
• Savave
• Liku