SUPPER POWER

PACK SYSTEMS 

Juice Bottle Filling Machine in Bhutan

Juice Bottle Filling Machine in Bhutan

Juice Bottle Filling Machine in Bhutan

Features of Fully Automatic Real juice Packaging line
2000 Litters Function Requirement: Blending with Flavor, water & pulp for making Juice.

Design: Vertical Cylindrical tank with Center Low RPM Stirrer .

The tank shell will be of 2.mm thick S.S. sheets of SS304-

The tank bottom conical will be of 2.5.mm thick S.S. sheets of SS304

The tanks will be supported on S.S three legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is conical type and also connected towards outlet for free and complete drainage of Juice
Juice bottle filling machine in Bhutan

Specification for Juice Bottle Filling Machine in Bhutan

Juice Bottle Filling Machine in Bhutan,

Supplier & Exporter – SUPPER POWER PACK SYSTEMS (Based in Jaipur, India)

Supper Power Pack Systems, a leading packaging machine manufacturer and exporter based in Jaipur, India, supplies Juice Bottle Filling Machines to Bhutan, supporting beverage manufacturers in scaling their production with efficiency and quality.


Why Juice Bottle Filling Machines Matter in Bhutan

As Bhutan’s beverage industry grows with increasing demand for hygienically packaged juices, automated filling solutions are critical for maintaining:
✅ Product hygiene
✅ Consistent fill levels
✅ Reduced wastage
✅ Faster production cycles

Juice Bottle Filling Machines from Supper Power Pack Systems are engineered for reliable operation in varying conditions, making them ideal for small, medium, and large juice bottling units across Bhutan.


Key Features of Supper Power Pack’s Juice Bottle Filling Machine

Fully Automatic Operation: Minimizes manual intervention, ensuring consistent productivity.
High Filling Accuracy: Volumetric and flow meter-based systems for precise filling without spillage.
Wide Compatibility: Suitable for PET, glass, and HDPE bottles in various sizes.
Stainless Steel Construction: Corrosion-resistant, ensuring hygiene and long machine life.
Easy Cleaning & Maintenance: CIP (Clean-In-Place) compatibility for quick changeovers.
High-Speed Filling: Options available from 30 BPM (bottles per minute) to 200+ BPM as per plant requirements.
Customizable: Available with integrated capping and labeling systems for a complete juice bottling line.


Why Choose Supper Power Pack Systems for Bhutan?

Global Exporter with Experience: Supplying machines to over 35 countries, including emerging markets like Bhutan.
Quality Assurance: Each machine undergoes rigorous testing to meet international quality standards.
Technical Support: Virtual and on-site installation support with training for operators.
Competitive Pricing: Direct-from-manufacturer pricing with no compromise on quality.
Availability of Spare Parts & Service: Ensuring continuous plant operation with minimal downtime.


Applications

  • Fruit Juice Filling: Mango, apple, orange, pineapple, mixed fruit.

  • Vegetable Juice Filling: Carrot, beetroot, green blends.

  • Flavored Drinks & Herbal Juices.

  • Small-scale local juice brands expanding into packaged products.


Supporting Bhutan’s Vision for Local Production

With Bhutan focusing on local manufacturing and reduced imports, Supper Power Pack Systems’ machines help beverage entrepreneurs:
✅ Reduce dependency on manual labor.
✅ Meet local and export market packaging standards.
✅ Increase production to meet growing demand.


About SUPPER POWER PACK SYSTEMS

Based in Jaipur, India, Supper Power Pack Systems specializes in manufacturing:
✅ Juice Filling Lines
✅ Liquid Filling Machines
✅ Pouch Packing Machines
✅ Granule and Powder Packaging Machines
✅ Shrink Wrapping Systems

The company offers complete turnkey project support, from machine supply to training and post-installation assistance.

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Bhutan

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Bhutan and supply

FAQs

Commissioning & After-sales Service

1.We make accurate factory layout design according to customer’s factory size; if the customer needed, we could make workshop design with electricity power, Aircumeresur supply, Plastic Rolles, material storage,packing meterial final storages, worker’s restroom, etc.

2.After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.

3.1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.

4.Our engineers have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.

5.It normally costs 5 days for the commissioning service, and we supply 1 year Warranty from the date of completion of commissioning service.

6.The engineer’s round-trip flight tickets, accommodation and daily salary 8000 are on client’s account.


Note-
Supervision charges for Installation & commissioning
Extra as per quoted in our technical offer.
The customer will ensure that the equipment have been placed at site & necessary connections are completed before
the call for commissioning has been made. You will have to provide to & fro, & lodging & boarding during the stay of
our engineer.

If the additional visit is required by the engineering then additional charges would be of Rs. 3500/- per day per person
per man hours

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Why Bhutan for Juice bottle filling machine ?

Bhutan, a Buddhist kingdom on the Himalayas’ eastern edge, is known for its monasteries, fortresses (or dzongs) and dramatic landscapes that range from subtropical plains to steep mountains and valleys. In the High Himalayas, peaks such as 7,326m Jomolhari are popular trekking destinations. Paro Taktsang monastery (also known as Tiger’s Nest) clings to cliffs above the forested Paro Valley.

Juice Bottle Filling Machine in Bhutan: Streamlining Beverage Packaging with Advanced Technology

In the serene landscapes of Bhutan, where the tradition meets modernity, the demand for efficient beverage packaging solutions like juice bottle filling machines is on the rise. As Bhutanese consumers increasingly seek convenience and quality in their beverages, the role of advanced packaging technology becomes pivotal. Juice bottle filling machines not only ensure precision and efficiency but also uphold hygiene standards crucial for maintaining the integrity of beverages.

Introduction to Juice Bottle Filling Machines

Juice bottle filling machines represent the pinnacle of technological advancement in the packaging industry. These machines are designed to handle the entire process of filling juice into bottles with utmost precision and efficiency. From cleaning and sterilizing bottles to accurately filling them with juice to capping and labeling, these machines automate the entire packaging process. This automation not only increases productivity but also reduces human error, ensuring consistent quality in every bottle.

Importance of Juice Bottle Filling Machines in Bhutan

In Bhutan, a country known for its commitment to Gross National Happiness (GNH) and sustainable development, the adoption of modern packaging technologies like juice bottle filling machines aligns with its goals. These machines enable local beverage manufacturers to meet the growing demand for packaged juices efficiently. By automating the packaging process, these machines optimize resource utilization, reduce wastage, and ensure product consistency, thereby contributing to both economic and environmental sustainability.

Types of Juice Bottle Filling Machines

  1. Automatic Juice Bottle Filling Machines: These machines are fully automated, capable of handling large-scale production with minimal human intervention. They offer high-speed filling, precise measurement control, and integration with other packaging processes such as capping and labeling.
  2. Semi-Automatic Juice Bottle Filling Machines: Ideal for smaller production volumes, semi-automatic machines require some manual operation while still offering precise filling and flexibility in handling different bottle sizes and juice viscosities.
  3. Rotary Juice Bottle Filling Machines: These machines are designed for high-speed production lines, featuring rotary mechanisms that efficiently move bottles through the filling, capping, and labeling stages.
  4. Gravity Juice Bottle Filling Machines: Suitable for filling liquids like juices that do not require pressure or vacuum filling methods. Gravity filling machines use the natural flow of liquid to fill bottles accurately.

Features and Benefits of Juice Bottle Filling Machines

  • Accuracy and Precision: Advanced technology ensures precise filling volumes, minimizing product giveaway and maximizing efficiency.
  • Hygiene and Cleanliness: Automated cleaning and sterilization processes maintain strict hygiene standards, crucial for beverage safety.
  • Flexibility: Adjustable settings accommodate various bottle sizes and types, as well as different juice viscosities and carbonation levels.
  • Speed and Efficiency: High-speed filling capabilities enhance production output while reducing operational costs.
  • Integration: Seamless integration with other packaging processes such as capping, labeling, and packaging ensures a streamlined production line.
  • User-Friendly Interface: Intuitive controls and touch-screen panels make operation straightforward, requiring minimal training for operators.
  • Durability and Reliability: Built with robust materials and components, these machines offer long-term reliability and minimal maintenance requirements.

Challenges in Implementing Juice Bottle Filling Machines in Bhutan

Despite the numerous benefits, integrating juice bottle filling machines in Bhutan may face challenges such as initial capital investment, availability of skilled personnel for operation and maintenance, and infrastructure constraints in remote areas. Overcoming these challenges requires strategic planning, support from industry stakeholders, and government initiatives to promote technological adoption and skill development.

Case Studies of Juice Bottle Filling Machines in Bhutan

Case Study 1: XYZ Beverages Pvt. Ltd.

XYZ Beverages Pvt. Ltd., a leading juice manufacturer in Bhutan, recently invested in state-of-the-art juice bottle filling machines to enhance production efficiency and product quality. By automating their packaging process, XYZ Beverages has significantly increased their output while maintaining stringent quality control measures. The adoption of these machines has positioned XYZ Beverages as a pioneer in the local beverage industry, meeting the growing consumer demand for premium packaged juices.

Case Study 2: ABC Farms & Juices Co.

ABC Farms & Juices Co., located in the lush valleys of Bhutan, opted for semi-automatic juice bottle filling machines to cater to their niche market of organic fruit juices. These machines have allowed ABC Farms to scale their production without compromising on the artisanal quality and natural goodness of their juices. The flexibility of the machines has enabled ABC Farms to experiment with different bottle sizes and juice blends, catering to diverse consumer preferences across Bhutan.

Future Trends in Juice Bottle Filling Machines

Looking ahead, the future of juice bottle filling machines in Bhutan is poised for further advancements in technology and sustainability. Key trends include:

  • Smart Manufacturing: Integration of IoT (Internet of Things) and AI (Artificial Intelligence) for predictive maintenance and real-time production monitoring.
  • Environmental Sustainability: Development of eco-friendly materials and processes to reduce carbon footprint and promote circular economy practices.
  • Customization and Personalization: Machines capable of handling customized packaging formats and personalized labeling to cater to niche consumer segments.

Conclusion

In conclusion, juice bottle filling machines play a crucial role in streamlining beverage packaging operations in Bhutan, ensuring efficiency, quality, and sustainability. As local beverage manufacturers embrace these advanced technologies, they not only enhance their production capabilities but also contribute to the overall economic growth and consumer satisfaction. With continuous innovation and strategic investments, the future looks promising for juice bottle filling machines in Bhutan, supporting the country’s journey towards sustainable development and excellence in beverage packaging.

Cities We Supply :

  • Thimphu
  • Phuntsholing
  • Paro
  • Punakha
  • Wangdue Phodrang
  • Bumthang
  • Trashigang
  • Mongar
  • Trongsa
  • Gelephu
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About Supper Power Pack Systems

We are India Based Packaging Machine manufacturer company with state of Art Manufacturing unit fully equipped with Most Advanced Research and Development center and specialized manpower, well known for Precision, Fast delivery and prompt customer care support of 24/7. We provide machine to all countries of World. Recent Exports were in Australia, Canada, UK, USA, Nigeria, Uganda, Turkey, Singapore, New Zealand, France, Spain, Italy..

WHY US ?

COMPETITIVE PRICES

Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.

INFRASTRUCTURE

Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.

VARIETIES OF PRODUCTS

We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.

SPECIALIZED MANPOWER

We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.

CONTINUOUS UPGRADE

Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.

24/7 SUPPORT

We have a dedicated team for customer support which is available for 24 hours and 7 days. You can contact us via, Phone, Email, Call or whats-app.

Why Choose Us for Juice Bottle Filling Machine in Bhutan ?

Quality Service and Competitive Rates

COMPETITIVE PRICES

Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.

VARIETIES OF PRODUCTS

We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.

CONTINUOUS UPGRADE

Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.

INFRASTRUCTURE

Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.

SPECIALIZED MANPOWER

We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.

24/7 SUPPORT

We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.

Products Other Than Juice Bottle Filling Machine in Bhutan

Cities States We supply

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