Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Cayman Islands

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Cayman Islands and supply

Why Cayman Islands for Juice bottle filling machine ?

The Cayman Islands, a British Overseas Territory, encompasses 3 islands in the western Caribbean Sea. Grand Cayman, the largest island, is known for its beach resorts and varied scuba diving and snorkelling sites. Cayman Brac is a popular launch point for deep-sea fishing excursions. Little Cayman, the smallest island, is home to diverse wildlife, from endangered iguanas to seabirds such as red-footed boobies

Comprehensive Guide to Hot Juice Filling Machines and Small Scale Juice Bottling Equipment in the Cayman Islands

In the picturesque Cayman Islands, where the demand for quality fruit juices is on the rise, the need for efficient and reliable juice bottling equipment has never been more crucial. Whether you’re a budding entrepreneur looking to venture into the juice production business or an established manufacturer aiming to expand operations, understanding the intricacies of hot juice filling machines and small-scale juice bottling equipment is essential for success.

Introduction to Juice Filling Machines

Juice filling machines are the backbone of any modern bottling operation. They ensure precision, hygiene, and efficiency in filling bottles with various types of fruit juices. In the Cayman Islands, where natural fruits thrive and local juice production is gaining popularity, investing in the right equipment can significantly enhance production capacity and product quality.

Types of Hot Juice Filling Machines

Hot juice filling machines are designed to handle juices that require heat treatment to extend shelf life and ensure microbiological safety. These machines are ideal for processing delicate fruit juices that are sensitive to contamination and spoilage. In the Cayman Islands, where tropical fruits like mangoes, pineapples, and citrus are abundant, hot juice filling machines play a vital role in preserving the freshness and flavor of locally sourced ingredients.

1. Hot Fill Technology

Hot fill technology involves heating the juice to a specific temperature before filling it into bottles. This process helps in sterilizing the juice and eliminating harmful bacteria without the need for additional preservatives. Hot fill machines are equipped with advanced temperature control systems and filling mechanisms to ensure uniform heat distribution and precise filling levels.

2. Benefits of Hot Juice Filling Machines

• Extended Shelf Life: By effectively sterilizing the juice, hot filling machines prolong the shelf life of products, which is crucial for distribution and retail.
• Preservation of Nutrients: Unlike traditional pasteurization methods, hot fill technology preserves the natural nutrients and flavors of fruits, maintaining the quality and taste of the final product.
• Cost Efficiency: Automated hot juice filling machines streamline production processes, reducing labor costs and minimizing product wastage.

Small Scale Juice Bottling Equipment

For entrepreneurs and small-scale producers in the Cayman Islands, investing in compact and efficient juice bottling equipment is key to starting and scaling operations effectively. Small-scale juice bottling equipment is designed to offer flexibility, ease of operation, and scalability, catering to varying production capacities and market demands.

1. Key Features of Small Scale Bottling Equipment

• Compact Design: Space-saving equipment that can be easily integrated into smaller production facilities or start-up operations.
• Versatility: Ability to handle different bottle sizes and shapes, accommodating diverse product offerings and packaging requirements.
• User-Friendly Controls: Intuitive interfaces and automation features that simplify operation and reduce the need for extensive training.

2. Choosing the Right Equipment

• Production Capacity: Assessing the expected output and growth projections to select equipment that meets current needs and allows for future expansion.
• Quality Standards: Ensuring that the equipment complies with industry regulations and quality standards to maintain product integrity and consumer trust.
• After-Sales Support: Opting for suppliers that offer reliable after-sales service and technical support to address maintenance and operational challenges.

Market Overview and Opportunities in the Cayman Islands

The Cayman Islands boast a vibrant tourism industry and a growing local market for natural and healthy beverages. Consumers are increasingly inclined towards locally sourced products and premium fruit juices that offer nutritional benefits and superior taste. This trend presents lucrative opportunities for juice manufacturers and bottlers equipped with modern hot juice filling machines and small-scale bottling equipment.

Conclusion

In conclusion, navigating the landscape of juice filling machines and bottling equipment in the Cayman Islands requires a strategic approach and informed decision-making. Whether you’re interested in hot juice filling machines for enhanced product safety and shelf life or exploring options for small-scale bottling equipment to kickstart your entrepreneurial journey, understanding the nuances of equipment types, features, and market dynamics is essential.

Investing in reliable and efficient juice bottling equipment not only ensures operational efficiency and product quality but also positions your business to capitalize on the growing demand for premium fruit juices in the Cayman Islands market. By leveraging advanced technology and industry expertise, juice manufacturers can thrive in this competitive landscape while meeting consumer expectations for quality, freshness, and sustainability.

Cities We Supply :

• George Town
• West Bay
• Bodden Town
• East End
• North Side