Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Guinea

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Guinea and supply

Why Guinea for Juice bottle filling machine ?

Guinea is a country in West Africa, bordered on the west by the Atlantic Ocean. It’s known for the Mount Nimba Strict Nature Reserve, in the southeast. The reserve protects a forested mountain range rich in native plants and animals, including chimpanzees and the viviparous toad. On the coast, the capital city, Conakry, is home to the modern Grand Mosque and the National Museum, with its regional artifacts. ? Google

In the modern beverage industry, the demand for efficient, hygienic, and versatile filling machines is ever-increasing. Particularly in Guinea, where the fruit juice market is rapidly growing, there is a significant need for high-quality hot juice filling machines, fruit juice bottle filling machines, and small-scale juice bottling equipment. This article delves into the various aspects of these machines, their importance in the juice industry, and why they are crucial for the market in Guinea.

The Importance of Juice Filling Machines

Enhancing Production Efficiency

Juice filling machines play a pivotal role in the beverage industry by significantly enhancing production efficiency. These machines are designed to fill bottles with fruit juice quickly and accurately, minimizing wastage and ensuring that each bottle contains the exact amount of juice required. This precision is essential in maintaining product consistency, which is a critical factor in consumer satisfaction and brand loyalty.

Ensuring Hygiene and Safety

One of the primary concerns in the food and beverage industry is maintaining hygiene and safety standards. Hot juice filling machines are particularly advantageous in this regard. They utilize heat to sterilize both the juice and the bottles, effectively killing any harmful bacteria or microorganisms. This process ensures that the juice remains safe for consumption over a longer period, reducing the risk of spoilage and foodborne illnesses.

Versatility and Adaptability

Modern juice filling machines are incredibly versatile, capable of handling various types of juices, including those with pulp or other particulates. This adaptability is crucial for producers who offer a wide range of juice products. Additionally, these machines can be adjusted to fill different bottle sizes and shapes, providing flexibility in packaging options.

Hot Juice Filling Machines

What is a Hot Juice Filling Machine?

A hot juice filling machine is a specialized equipment designed to fill bottles with hot fruit juice. The primary advantage of using a hot filling process is that it ensures the sterilization of both the juice and the container, thereby extending the shelf life of the product without the need for preservatives. This method is particularly suitable for juices that are sensitive to microbial contamination.

Benefits of Hot Juice Filling Machines

1. Extended Shelf Life: By filling juice at high temperatures, the risk of microbial growth is significantly reduced, which helps in extending the product’s shelf life.
2. Maintained Nutritional Value: Hot filling preserves the nutritional content of the juice by minimizing exposure to oxygen during the filling process.
3. Improved Flavor: The hot filling process helps in retaining the natural flavors of the juice, providing consumers with a fresh and tasty product.

Applications in Guinea

In Guinea, where tropical fruits are abundant, the production of fruit juices is a burgeoning industry. Hot juice filling machines are ideal for local juice manufacturers aiming to distribute their products both domestically and internationally. These machines help in ensuring that the juices remain fresh and safe for a longer period, which is crucial for export purposes.

Fruit Juice Bottle Filling Machines

Overview

Fruit juice bottle filling machines are designed to automate the process of filling bottles with fruit juice. These machines are equipped with advanced features that ensure the efficient and accurate filling of juice into bottles of various sizes and shapes. They are essential for large-scale juice production as well as small-scale bottling operations.

Key Features

1. Automated Operation: Modern bottle filling machines are fully automated, reducing the need for manual intervention and increasing production speed.
2. Precision Filling: These machines are equipped with precise filling mechanisms that ensure each bottle is filled to the exact required level, minimizing wastage.
3. Hygienic Design: The machines are made from stainless steel and other food-grade materials, ensuring that the filling process remains hygienic and safe.

Importance for Small-Scale Producers

For small-scale juice producers in Guinea, fruit juice bottle filling machines are invaluable. They provide an affordable and efficient solution for bottling juice, allowing small businesses to compete with larger manufacturers. These machines enable small-scale producers to maintain high standards of hygiene and product quality, which is essential for building a strong brand reputation.

Small Scale Juice Bottling Equipment

Introduction

Small scale juice bottling equipment is designed to meet the needs of small to medium-sized juice producers. This equipment is typically more compact and affordable compared to large-scale industrial machines, making it accessible to smaller businesses and startups.

Components of Small Scale Juice Bottling Equipment

1. Juice Pasteurizer: This component heats the juice to a specific temperature to kill any harmful microorganisms, ensuring the juice is safe for consumption.
2. Filling Machine: The filling machine is responsible for accurately dispensing the juice into bottles.
3. Capping Machine: Once the bottles are filled, the capping machine securely seals them to prevent contamination.
4. Labeling Machine: This machine applies labels to the bottles, which is crucial for branding and providing consumers with product information.

Advantages for Guinea’s Juice Industry

In Guinea, the fruit juice market is characterized by a mix of small and large producers. Small scale juice bottling equipment is particularly beneficial for local entrepreneurs and small businesses looking to enter the juice market. This equipment allows them to produce high-quality juice products without the need for substantial capital investment. Additionally, it provides the flexibility to experiment with different juice blends and packaging options, catering to diverse consumer preferences.

Challenges and Solutions in the Juice Bottling Industry

Challenges

1. Maintaining Quality: Ensuring consistent product quality can be challenging, especially for small-scale producers who may lack advanced quality control systems.
2. Hygiene Standards: Adhering to strict hygiene standards is crucial in the food and beverage industry to prevent contamination and ensure consumer safety.
3. Cost of Equipment: High-quality bottling equipment can be expensive, posing a barrier for small businesses and startups.

Solutions

1. Training and Education: Providing training and education to juice producers on best practices for juice production and bottling can help in maintaining product quality.
2. Affordable Equipment: Investing in small scale juice bottling equipment that offers a balance between affordability and functionality can help small businesses start and grow their operations.
3. Government Support: Government initiatives and support programs can provide financial assistance and resources to small juice producers, helping them to invest in high-quality bottling equipment and improve their production processes.

Future Prospects of Juice Bottling in Guinea

Growing Demand

The demand for fruit juices in Guinea is expected to continue growing, driven by increasing consumer awareness of the health benefits of fruit juices and a rising preference for natural and fresh beverages. This trend presents significant opportunities for both existing and new juice producers in the country.

Technological Advancements

Advancements in bottling technology are likely to make juice filling machines even more efficient, affordable, and versatile. Innovations such as smart filling systems, automation, and improved sterilization methods will further enhance the quality and safety of bottled juices.

Export Potential

Guinea has the potential to become a major exporter of fruit juices, given its rich agricultural resources and favorable climate for growing a variety of fruits. Investing in high-quality juice bottling equipment will enable local producers to meet international standards and tap into global markets.

Sustainability

Sustainability is becoming an increasingly important consideration in the food and beverage industry. Juice producers in Guinea can adopt sustainable practices by using eco-friendly packaging materials and energy-efficient bottling equipment. This not only helps in protecting the environment but also appeals to environmentally-conscious consumers.

Conclusion

The juice bottling industry in Guinea is poised for significant growth, driven by the increasing demand for fruit juices and the country’s abundant natural resources. Hot juice filling machines, fruit juice bottle filling machines, and small scale juice bottling equipment are essential tools that can help juice producers meet this demand while ensuring high standards of quality, hygiene, and efficiency.

For small and medium-sized businesses, investing in these machines provides an opportunity to compete with larger manufacturers, expand their product offerings, and cater to diverse consumer preferences. By embracing modern bottling technology and sustainable practices, juice producers in Guinea can achieve long-term success and contribute to the growth of the country’s beverage industry.

In conclusion, the future of juice bottling in Guinea looks promising, with ample opportunities for innovation, growth, and sustainability. By leveraging advanced juice filling machines and bottling equipment, local producers can enhance their production capabilities, maintain high-quality standards, and tap into both domestic and international markets.

Cities We Supply :

• Conakry
• Kankan
• Nzérékoré
• Kindia
• Boké
• Mamou
• Siguiri
• Labé
• Kissidougou
• Guéckédou
• Kamsar
• Faranah
• Dubréka
• Télimélé
• Macenta