Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Mauritius

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Mauritius and supply

Why Mauritius for Juice bottle filling machine ?

Mauritius, an Indian Ocean island nation, is known for its beaches, lagoons and reefs. The mountainous interior includes Black River Gorges National Park, with rainforests, waterfalls, hiking trails and wildlife like the flying fox. Capital Port Louis has sites such as the Champs de Mars horse track, Eureka plantation house and 18th-century Sir Seewoosagur Ramgoolam Botanical Gardens. ? Google

Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine & Small Scale Juice Bottling Equipment in Mauritius

In Mauritius, the demand for efficient and reliable fruit juice bottling equipment has been steadily rising as the beverage industry continues to flourish. Small-scale juice producers and bottlers in Mauritius are increasingly seeking advanced solutions like hot juice filling machines to streamline their operations and meet growing consumer preferences for fresh and conveniently packaged juices.

Introduction to Juice Filling Machines

Juice filling machines play a pivotal role in the production process, ensuring precision and efficiency from filling to sealing. These machines are designed to handle various types of juices, including hot-filled juices that require specific temperature controls to maintain product quality and safety. For small-scale juice bottling operations in Mauritius, investing in the right equipment can significantly enhance productivity and profitability.

Types of Juice Filling Machines

1. Hot Juice Filling Machines: Hot juice filling machines are specially designed to fill bottles with hot-filled liquids, such as fresh fruit juices. These machines ensure that the juice is filled at a high temperature to extend shelf life and maintain flavor integrity. In Mauritius, where tropical fruits are abundant and in high demand for juice production, hot juice filling machines are essential for preserving the freshness and nutritional value of the juices.
2. Fruit Juice Bottle Filling Machines: Fruit juice bottle filling machines are versatile systems that can handle a wide range of fruit juices, from pulpy to clear juices. These machines are equipped with features like automatic filling, capping, and labeling, making them ideal for small to medium-scale juice bottling operations in Mauritius. They ensure consistent filling volumes and minimize product wastage, thereby optimizing production efficiency.
3. Small Scale Juice Bottling Equipment: Small-scale juice bottling equipment is tailored for businesses looking to enter or expand within the juice industry without large-scale investments. These compact machines are space-efficient and easy to operate, making them suitable for startups and small businesses in Mauritius aiming to tap into the growing market for bottled juices.

Benefits of Hot Juice Filling Machines

• Preservation of Nutritional Value: Hot juice filling machines preserve the nutritional content of fruit juices by maintaining optimal temperatures during the filling process.
• Extended Shelf Life: Proper hot filling techniques ensure that juices have a longer shelf life without the need for preservatives, meeting consumer demand for fresh and natural products.
• Enhanced Product Quality: The precision and automation of hot juice filling machines contribute to consistent product quality, reducing variability and ensuring customer satisfaction.

Key Features to Consider

• Temperature Control: Effective temperature control systems are critical for hot juice filling machines to maintain the desired heat levels during the filling process.
• Automation and Efficiency: Automated features such as filling, capping, and labeling minimize manual intervention, improve production efficiency, and reduce labor costs.
• Versatility: Machines that can handle various bottle sizes and types accommodate flexibility in packaging options, catering to diverse consumer preferences in Mauritius.

Choosing the Right Equipment

When selecting fruit juice bottle filling machines or hot juice filling machines for small-scale operations in Mauritius, several factors should be considered:

• Production Capacity: Assessing the desired output and scalability options ensures that the chosen equipment meets current and future production needs.
• Technical Support and Maintenance: Access to reliable technical support and maintenance services is crucial for maximizing equipment uptime and longevity.
• Budget and ROI: Evaluating initial investment costs versus long-term savings and profitability helps in making informed decisions.

Conclusion

In conclusion, investing in advanced juice filling machines, such as hot juice filling machines and fruit juice bottle filling machines, is pivotal for small-scale juice producers and bottlers in Mauritius. These machines not only enhance productivity and efficiency but also contribute to maintaining product quality and meeting consumer demand for fresh and conveniently packaged juices. With the right equipment and strategic investment, businesses in Mauritius can capitalize on the burgeoning market for bottled juices, ensuring growth and success in the competitive beverage industry landscape.

For small-scale juice producers in Mauritius looking to elevate their operations, choosing the right juice filling machine is a crucial step towards achieving operational excellence and meeting market demands effectively.

Cities We Supply :

• Port Louis
• Beau-Bassin Rose-Hill
• Vacoas-Phoenix
• Curepipe
• Quatre Bornes
• Triolet
• Goodlands
• Mahebourg
• Rose Belle
• Grand Baie