Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Mayotte

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Mayotte and supply

Why Mayotte for Juice bottle filling machine ?

Mayotte is an archipelago in the Indian Ocean between Madagascar and the coast of Mozambique. It’s a department and region of France, though traditional Mayotte culture is most closely related to that of the neighboring Comoros islands. The Mayotte archipelago is surrounded by a coral barrier reef, which shelters a lagoon and marine reserve that are popular diving destinations. ? Google

Hot Juice Filling Machine: Revolutionizing Small Scale Juice Bottling Equipment in Mayotte

In the picturesque island of Mayotte, where the allure of tropical fruits blends with the demand for quality beverages, the need for efficient and precise juice bottling equipment is paramount. Small-scale juice producers in Mayotte are increasingly turning to advanced technology to streamline their production processes and meet growing consumer expectations. One such technological marvel making waves in the industry is the hot juice filling machine.

The Evolution of Juice Bottling Equipment

Gone are the days when juice bottling was a labor-intensive task fraught with challenges of hygiene, accuracy, and efficiency. Today, thanks to advancements in engineering and automation, small-scale juice bottling equipment has undergone a transformation. The hot juice filling machine stands at the forefront of this evolution, promising not just increased productivity but also enhanced product quality and shelf life.

Understanding Hot Juice Filling Machines

Hot juice filling machines are designed to handle the delicate nature of fruit juices, ensuring that each bottle is filled with precision and care. These machines utilize cutting-edge technology to maintain the optimal temperature of the juice throughout the filling process, thereby preserving freshness and flavor. In Mayotte, where the bounty of tropical fruits like mangoes, pineapples, and passion fruits abound, maintaining the natural essence of these fruits is crucial to meeting consumer expectations.

Benefits of Hot Juice Filling Machines

1. Precision and Accuracy:

Hot juice filling machines are equipped with advanced sensors and controls that ensure each bottle is filled to exact specifications. This precision minimizes product wastage and enhances operational efficiency, allowing small-scale producers in Mayotte to maximize their output while maintaining consistency in product quality.

2. Enhanced Shelf Life:

By maintaining the juice at an elevated temperature during the filling process, hot juice filling machines effectively eliminate harmful bacteria and microorganisms that can compromise shelf life. This thermal treatment not only extends the product’s shelf life but also preserves its nutritional value and freshness, making it a preferred choice among health-conscious consumers in Mayotte.

3. Versatility and Adaptability:

Small-scale juice producers in Mayotte benefit from the versatility of hot juice filling machines, which can handle a variety of bottle sizes and types. Whether filling PET bottles, glass bottles, or pouches, these machines can be customized to meet specific production requirements, thereby catering to the diverse needs of the local market.

Market Trends and Opportunities in Mayotte

The demand for locally produced fruit juices in Mayotte is on the rise, driven by a growing preference for natural and healthy beverages. Small-scale juice producers are seizing this opportunity to innovate and expand their product offerings, leveraging advanced technologies like hot juice filling machines to differentiate themselves in the competitive market landscape.

Conclusion

As Mayotte continues to embrace advancements in technology and sustainability, the adoption of hot juice filling machines represents a pivotal step forward for the local juice bottling industry. These machines not only enhance operational efficiency and product quality but also empower small-scale producers to meet the evolving demands of consumers in Mayotte and beyond. By investing in state-of-the-art equipment like hot juice filling machines, juice bottlers in Mayotte are not just enhancing their production capabilities but also paving the way for a vibrant and prosperous future in the global beverage market.

In conclusion, the integration of hot juice filling machines in Mayotte signifies a transformative shift towards efficiency, quality, and sustainability in the small-scale juice bottling sector. As local producers continue to innovate and adapt to consumer preferences, these machines will undoubtedly play a crucial role in shaping the future of juice bottling in this beautiful island nation.

Cities We Supply :

• Mamoudzou
• Dzaoudzi
• Koungou
• Sada
• Bandrélé