Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in South Georgia And South Sandwich Islands

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in South Georgia And South Sandwich Islands and supply

Why South Georgia And South Sandwich Islands for Juice bottle filling machine ?

South Georgia and the South Sandwich Islands is a British Overseas Territory in the southern Atlantic Ocean. It is a remote and inhospitable collection of islands, consisting of South Georgia and a chain of smaller islands known as the South Sandwich Islands. Wikipedia

In the remote and picturesque South Georgia and South Sandwich Islands, the demand for efficient juice bottling equipment is steadily rising. As the local agricultural sector thrives, there’s a growing need for reliable and versatile juice filling machines that can handle various fruit juices with precision and efficiency. Whether you’re a small-scale juice producer or an expanding enterprise looking to enhance production capabilities, investing in state-of-the-art juice filling equipment can significantly streamline operations and boost product quality.

Introduction to Juice Filling Machines

Juice filling machines play a pivotal role in the beverage industry by automating the bottling process and ensuring consistency in product quality and packaging. These machines are designed to handle the complexities of filling fruit juices, from pulp-rich varieties to clear and flavored options, with utmost precision and hygiene standards. In South Georgia and South Sandwich Islands, where agricultural resources are abundant but logistics pose challenges, having reliable juice bottling equipment is crucial for meeting local demand and exploring export opportunities.

Types of Juice Filling Machines

1. Automatic Juice Filling Machines: Ideal for medium to large-scale production, automatic juice filling machines feature advanced PLC controls and servo-driven mechanisms that ensure accurate filling volumes and minimal wastage. These machines can handle various bottle sizes and types, adapting seamlessly to the needs of different juice products.
2. Semi-Automatic Juice Filling Machines: Suited for small to medium-scale operations, semi-automatic juice filling machines offer flexibility and cost-effectiveness. Operators can manually load bottles and initiate the filling process, making them suitable for businesses looking to scale up gradually while maintaining control over production.
3. Hot Juice Filling Machines: Specifically designed for juices that require hot filling to extend shelf life and ensure product safety, hot juice filling machines use heat-resistant materials and precise temperature control systems. This method is particularly beneficial for handling sensitive fruit juices that are prone to oxidation or microbial contamination.

Key Features and Benefits

• Hygienic Design: Juice filling machines are constructed from food-grade stainless steel and feature smooth surfaces to prevent bacterial growth and ensure compliance with food safety regulations.
• Versatility: They can fill various types of containers, including PET bottles, glass bottles, and cans, accommodating different volumes and shapes to meet market demands.
• Efficiency: Modern juice filling machines optimize production efficiency by minimizing downtime, reducing product loss, and maximizing output per hour, thereby enhancing overall operational productivity.
• Ease of Maintenance: Designed for easy cleaning and maintenance, these machines enable quick changeovers between different juice varieties, contributing to operational flexibility and agility.

Choosing the Right Juice Filling Machine

Selecting the appropriate juice filling machine depends on several factors, including production volume, bottle type, juice viscosity, and packaging requirements. Manufacturers in South Georgia and South Sandwich Islands can benefit from consulting with experienced suppliers who offer customized solutions tailored to their specific needs.

Conclusion

In conclusion, investing in high-quality juice filling machines is indispensable for juice producers in South Georgia and South Sandwich Islands aiming to expand their market presence and enhance product quality. By leveraging advanced technology and innovative design, these machines not only streamline production processes but also uphold stringent quality standards that are essential for meeting consumer expectations in the competitive beverage industry. Whether it’s a hot juice filling machine for extending shelf life or small-scale bottling equipment for flexible production, choosing the right equipment can significantly impact business growth and sustainability in this unique and promising market.