Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Tonga

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Tonga and supply

Why Tonga for Juice bottle filling machine ?

Tonga is a Polynesian kingdom of more than 170 South Pacific islands, many uninhabited, most lined in white beaches and coral reefs and covered with tropical rainforest. The main island, Tongatapu, is protected by lagoons and limestone cliffs. It’s home to the rural capital of Nuku’alofa, as well as beach resorts, plantations and the Ha’amonga ?a Maui, a monumental coral gate from the 1200s. ? Google

Introduction

The beverage industry is booming worldwide, and Tonga is no exception. With increasing demand for healthy and refreshing drinks, fruit juice has become a popular choice among consumers. For entrepreneurs and businesses looking to capitalize on this trend, investing in a hot juice filling machine, fruit juice bottle filling machine, and small-scale juice bottling equipment is crucial. This comprehensive guide will explore these machines in detail, focusing on their benefits, functionalities, and how they can help small and large-scale juice production in Tonga.

The Importance of Efficient Juice Bottling

Juice bottling is a critical step in the beverage production process. It ensures that the juice is safely and hygienically packaged, maintaining its quality and extending its shelf life. Efficient bottling equipment is essential for several reasons:

1. Quality Preservation: Proper filling techniques prevent contamination and preserve the nutritional value and flavor of the juice.
2. Efficiency: Advanced machines streamline the bottling process, reducing labor costs and increasing production speed.
3. Scalability: As demand grows, having scalable equipment allows for increased production capacity without compromising quality.

Hot Juice Filling Machine

What is a Hot Juice Filling Machine?

A hot juice filling machine is designed to fill bottles with juice at high temperatures, typically around 85°C (185°F). This process ensures the sterilization of both the juice and the bottles, eliminating harmful microorganisms and extending the product’s shelf life.

Key Features and Benefits

1. Sterilization: By filling juice at high temperatures, the machine ensures that any potential contaminants are destroyed, resulting in a safer product.
2. Extended Shelf Life: Hot filling reduces the need for preservatives, as the high temperature kills bacteria and other pathogens.
3. Preservation of Flavor and Nutrients: The quick filling process minimizes exposure to air, preserving the natural taste and nutritional content of the juice.
4. Versatility: Suitable for various types of juices, including those with pulp or high viscosity.

Applications in Tonga

For juice producers in Tonga, a hot juice filling machine is an excellent investment. It caters to the growing demand for natural and healthy beverages while ensuring the highest standards of safety and quality. Whether for local distribution or export, these machines can significantly enhance production capabilities.

Fruit Juice Bottle Filling Machine

Overview

A fruit juice bottle filling machine is specifically designed to handle the filling of fruit juice into bottles. These machines come in various configurations and capacities, suitable for both small and large-scale production.

Types of Fruit Juice Bottle Filling Machines

1. Manual Filling Machines: Ideal for small-scale operations or startups, manual machines are cost-effective and easy to use but have lower production capacities.
2. Semi-Automatic Filling Machines: These machines offer a balance between manual and fully automatic systems, providing increased efficiency while remaining affordable.
3. Fully Automatic Filling Machines: Best suited for large-scale production, these machines offer high-speed filling, precision, and minimal human intervention.

Key Features

1. High Precision: Advanced filling machines ensure accurate filling volumes, reducing waste and ensuring consistency.
2. Versatility: Capable of handling different bottle sizes and shapes, these machines can accommodate various product lines.
3. User-Friendly Interface: Modern machines come with intuitive controls and display panels, making them easy to operate and maintain.
4. Hygienic Design: Made from stainless steel and other food-grade materials, these machines ensure hygienic filling processes.

Benefits for Tongan Juice Producers

Investing in a fruit juice bottle filling machine can significantly boost productivity for juice producers in Tonga. These machines not only enhance efficiency but also ensure that the final product meets international quality standards, making it suitable for export markets.

Small Scale Juice Bottling Equipment

Introduction

For startups and small businesses in Tonga, investing in large-scale machinery may not be feasible. This is where small-scale juice bottling equipment comes into play, offering a cost-effective solution for efficient juice production.

Types of Small-Scale Bottling Equipment

1. Tabletop Fillers: Compact and affordable, these machines are perfect for small batches and limited space.
2. Bench-Top Fillers: Slightly larger than tabletop fillers, these machines offer increased capacity while remaining relatively compact.
3. Mobile Filling Units: Designed for flexibility, mobile units can be moved and used in different locations as needed.

Advantages

1. Affordability: Small-scale equipment requires a lower initial investment, making it accessible for startups and small businesses.
2. Scalability: As the business grows, these machines can be upgraded or supplemented with additional units to increase production capacity.
3. Ease of Use: Simple operation and maintenance make these machines ideal for businesses with limited technical expertise.
4. Space Efficiency: Compact designs make it possible to set up a bottling operation in smaller spaces.

Suitability for the Tongan Market

For entrepreneurs in Tonga, small-scale juice bottling equipment provides a viable entry point into the lucrative beverage market. These machines allow for the production of high-quality juice without the need for significant upfront capital, enabling businesses to grow organically.

Key Considerations When Choosing Bottling Equipment

Production Capacity

When selecting a hot juice filling machine or any bottling equipment, it’s crucial to consider the production capacity. Evaluate your current production needs and anticipate future growth to choose a machine that can scale with your business.

Bottle Types and Sizes

Ensure that the machine you select can accommodate the various bottle types and sizes you intend to use. Versatility in this aspect can save costs and increase efficiency.

Automation Level

Depending on your production volume and budget, decide between manual, semi-automatic, and fully automatic machines. Each has its pros and cons, so choose the one that best fits your operational requirements.

Maintenance and Support

Look for machines that are easy to maintain and come with reliable customer support. This ensures minimal downtime and continuous production, which is critical for meeting market demands.

Compliance with Standards

Ensure that the equipment complies with local and international food safety standards. This is particularly important for businesses looking to export their products.

The Future of Juice Bottling in Tonga

As the beverage industry continues to evolve, the demand for high-quality, natural fruit juices is expected to rise. For juice producers in Tonga, this presents an exciting opportunity to expand their operations and cater to both local and international markets.

By investing in advanced bottling equipment, businesses can not only enhance their production capabilities but also ensure that their products meet the highest standards of quality and safety. This will not only boost consumer confidence but also open up new avenues for growth and profitability.

Conclusion

The juice bottling industry in Tonga holds immense potential, driven by a growing demand for healthy and natural beverages. Whether you are a small startup or a large-scale producer, investing in the right bottling equipment is crucial for success.

Hot juice filling machines, fruit juice bottle filling machines, and small-scale juice bottling equipment each offer unique benefits tailored to different production needs. By carefully selecting the right equipment and considering factors such as production capacity, bottle types, automation levels, maintenance, and compliance, juice producers in Tonga can position themselves for long-term success.

Embracing modern technology and efficient bottling practices will not only enhance product quality but also improve operational efficiency, paving the way for a thriving juice industry in Tonga.

Cities We Supply :

• Nuku’alofa
• Neiafu
• Haveluliku
• Ha’apai
• Pangai
• Vaini