Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Tunisia

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Tunisia and supply

Why Tunisia for Juice bottle filling machine ?

Tunisia, officially the Republic of Tunisia, is the northernmost country in Africa. It is a part of the Maghreb region of North Africa, bordered by Algeria to the west and southwest, Libya to the southeast, and the Mediterranean Sea to the north and east. Wikipedia

Introduction to Hot Juice Filling Machines

Hot juice filling machines are specifically designed to handle the bottling process of hot-filled beverages, such as fruit juices. These machines are engineered to fill bottles with juice at high temperatures, which is crucial for preserving the product’s freshness, taste, and nutritional value. By maintaining high temperatures during the filling process, these machines ensure that the juice remains free from microbial contamination, thus extending its shelf life.

Why Choose a Hot Juice Filling Machine?

The primary advantage of using a hot juice filling machine lies in its ability to fill bottles with juice that is still hot from the pasteurization process. This method of filling ensures that the juice is packed in a sterile environment, significantly reducing the risk of contamination. Moreover, the high temperature helps in sealing the bottle effectively, thereby preserving the juice’s quality for a longer period.

The Need for Small Scale Juice Bottling Equipment in Tunisia

Tunisia’s agricultural sector is renowned for its diverse range of fruits, providing an abundant supply of raw materials for juice production. The country’s growing interest in health and wellness has led to an increase in the consumption of fresh fruit juices. However, many local producers face challenges due to the lack of advanced bottling equipment that can handle small-scale operations efficiently.

Features of Small Scale Juice Bottling Equipment

1. Compact Design: Small-scale juice bottling equipment is designed to occupy minimal space while delivering maximum efficiency. This compactness makes it ideal for small businesses and startups in Tunisia.
2. Ease of Operation: These machines are user-friendly, requiring minimal technical expertise to operate. This feature is particularly beneficial for small-scale producers who may not have access to highly trained staff.
3. Versatility: Small-scale bottling equipment is versatile and can handle various bottle sizes and shapes. This flexibility is crucial for producers looking to diversify their product range.
4. Energy Efficiency: Modern juice filling machines are designed to be energy-efficient, reducing operational costs for small-scale producers. This efficiency aligns with the global trend towards sustainable manufacturing practices.

How Hot Juice Filling Machines Work

The working principle of a hot juice filling machine is relatively straightforward yet highly effective. The process begins with the pasteurization of the juice, which involves heating it to a specific temperature to kill any harmful microorganisms. Once pasteurized, the juice is transferred to the filling machine while still hot.

The filling machine then dispenses the hot juice into pre-sterilized bottles. The high temperature of the juice ensures that the bottle’s interior remains sterile, thereby preventing contamination. After filling, the bottles are sealed immediately to lock in the freshness and extend the shelf life of the juice.

Advantages of Hot Juice Filling Machines for Tunisian Producers

1. Improved Product Quality: By using a hot juice filling machine, Tunisian producers can ensure that their fruit juices are of the highest quality, free from contaminants, and have a longer shelf life.
2. Increased Efficiency: These machines streamline the bottling process, allowing producers to increase their output without compromising on quality. This efficiency is particularly beneficial for meeting the growing demand for fruit juices in Tunisia.
3. Cost Savings: Investing in a hot juice filling machine can lead to significant cost savings in the long run. The energy-efficient design of modern machines reduces operational costs, while the extended shelf life of the juice minimizes waste.
4. Compliance with Health Standards: Using advanced bottling equipment helps producers comply with health and safety standards, ensuring that their products are safe for consumption.

Challenges and Solutions for Implementing Juice Bottling Equipment in Tunisia

While the benefits of hot juice filling machines are clear, there are several challenges that Tunisian producers may face when implementing this technology. These include the initial investment cost, the need for technical training, and the maintenance of the equipment.

1. Initial Investment: The cost of purchasing advanced bottling equipment can be high. However, producers can explore financing options or government grants aimed at supporting the agricultural and food processing sectors.
2. Technical Training: To maximize the benefits of the equipment, operators need to be adequately trained. Manufacturers often provide training programs to help producers understand the operation and maintenance of the machines.
3. Maintenance: Regular maintenance is essential to keep the equipment running smoothly. Establishing a maintenance schedule and working with reliable service providers can help minimize downtime and extend the lifespan of the machinery.

Case Studies of Successful Implementation in Tunisia

Several Tunisian juice producers have successfully implemented hot juice filling machines, leading to significant improvements in their operations. For example, a small juice bottling company in Sfax reported a 30% increase in production efficiency and a 20% reduction in operational costs after investing in a hot juice filling machine.

Another producer in Tunis highlighted the improved quality of their fruit juices, which allowed them to expand their market reach to neighboring countries. These success stories underscore the potential benefits of adopting advanced bottling technology in Tunisia.

The Future of Juice Bottling in Tunisia

The future of juice bottling in Tunisia looks promising, with increasing demand for high-quality, locally-produced fruit juices. As more producers adopt advanced bottling technology, the industry is poised for growth and innovation.

Government initiatives aimed at supporting the agricultural and food processing sectors can further boost the industry’s development. By providing financial assistance and technical support, these initiatives can help small-scale producers overcome the challenges of adopting new technology.

Conclusion

In conclusion, the adoption of hot juice filling machines and small-scale juice bottling equipment in Tunisia represents a significant step forward for the local beverage industry. These machines offer numerous benefits, including improved product quality, increased efficiency, and cost savings. Despite the challenges, the successful implementation of this technology can lead to a thriving juice bottling industry in Tunisia, meeting the growing demand for fresh, high-quality fruit juices.

Cities We Supply :

• Tunis
• Sfax
• Sousse
• Kairouan
• Bizerte
• Gabès
• Tozeur
• Douz
• Monastir
• Hammamet
• Nabeul
• Zarzis
• Mahdia
• El Kef
• Kasserine