Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Christmas Island

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Christmas Island and supply

Why Christmas Island for Juice bottle filling machine ?

Christmas Island is an Australian territory in the Indian Ocean, lying south of Java, Indonesia. A national park covers most of the 135-sq-km island, offering rainforest hikes to wetlands and waterfalls like Hugh’s Dale. Native wildlife includes nesting seabirds and the red crab, a land species known for its late-fall migration to the sea. The island is ringed with snorkelling and diving reefs

Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine & Small Scale Juice Bottling Equipment in Christmas Island

In Christmas Island, the demand for efficient and reliable juice filling machines is on the rise, particularly for hot juice varieties. Whether you’re a small-scale juice producer looking to expand your operations or a larger enterprise seeking advanced bottling equipment, finding the right fruit juice bottle filling machine can make a significant difference in production efficiency and product quality.

Introduction to Juice Filling Machines

Juice filling machines play a crucial role in the beverage industry by automating the process of filling bottles with fruit juices. These machines are designed to handle various types of juices, including hot fill juices that require specific temperature controls to maintain product integrity and safety. In Christmas Island, where the tropical climate encourages the production and consumption of fruit juices, investing in high-quality bottling equipment is essential for meeting market demand and ensuring customer satisfaction.

Types of Juice Filling Machines

There are several types of juice filling machines available, each catering to different production scales and requirements:

1. Hot Juice Filling Machines: Ideal for filling fruit juices that need to be hot-filled to ensure product preservation and sterilization. These machines are equipped with heating and cooling systems to maintain the juice at the correct temperature throughout the filling process.
2. Cold Juice Filling Machines: Suitable for juices that do not require heating before filling. Cold juice filling machines focus on maintaining the juice at a chilled temperature to preserve freshness and taste.
3. Small Scale Juice Bottling Equipment: Designed for small to medium-sized juice producers, these machines offer compact and efficient solutions for filling and capping bottles, often integrating rinsing, filling, and capping functions into a single unit.
4. Automatic vs. Semi-Automatic Machines: Depending on production volume and budget, juice filling machines can be fully automatic, requiring minimal operator intervention, or semi-automatic, where operators assist in certain stages of the filling process.

Benefits of Hot Juice Filling Machines

Hot juice filling machines provide several benefits that cater specifically to the needs of juice producers in Christmas Island:

1. Preservation of Nutrients: By hot-filling juices, the machines help preserve the natural nutrients and flavors of the fruits, ensuring that consumers receive a high-quality product.
2. Extended Shelf Life: Proper hot-filling techniques can extend the shelf life of fruit juices by eliminating harmful microorganisms and bacteria, enhancing product safety and longevity.
3. Efficiency in Production: Hot juice filling machines are designed for high-speed filling operations, minimizing production downtime and maximizing output to meet market demand effectively.
4. Customization Options: Many modern hot juice filling machines offer customization options for bottle sizes, filling volumes, and cap types, allowing producers to adapt to varying customer preferences and packaging requirements.

Choosing the Right Juice Filling Machine for Your Needs

When selecting a fruit juice bottle filling machine in Christmas Island, consider the following factors to ensure optimal performance and return on investment:

1. Production Capacity: Assess your current and projected juice production volumes to determine whether a small-scale or industrial-scale machine is suitable for your business.
2. Technical Specifications: Pay attention to the machine’s technical specifications, including filling speed, bottle size compatibility, and material compatibility (e.g., PET bottles, glass bottles).
3. Ease of Operation and Maintenance: Opt for machines that are user-friendly and easy to maintain, with accessible parts and comprehensive after-sales support to minimize downtime and repair costs.
4. Budget Considerations: Determine your budget allocation for purchasing a juice filling machine, considering both upfront costs and long-term operational expenses.

Conclusion

In conclusion, investing in a hot juice filling machine or small scale juice bottling equipment in Christmas Island can significantly enhance your juice production capabilities, ensuring consistent product quality, efficiency, and customer satisfaction. Whether you’re expanding an existing juice business or starting fresh in the vibrant beverage market of Christmas Island, choosing the right fruit juice bottle filling machine is crucial for achieving success and growth in the industry.

By leveraging advanced technology, optimizing production processes, and prioritizing product integrity, juice producers can meet the diverse preferences of consumers and capitalize on the growing demand for nutritious and flavorful fruit juices in Christmas Island and beyond.

Cities We Supply :

• Flying Fish Cove
• Poon Saan
• Settlement